Job Description - Production Head (Bus Body Building & Caravan Manufacturing)
Position Title : Production Head - Bus Body & Caravan Manufacturing
Department : Manufacturing / Production
Reports to : Management
Location : chennai
Role Purpose :
The Production Head is responsible for leading and managing the entire bus body building and caravan manufacturing operations, ensuring timely delivery, cost-effectiveness, quality compliance, and innovation in design and fabrication. This role requires strong expertise in automobile body fabrication, assembly line management, and customization of caravans / mobile units, while maintaining safety, quality, and productivity standards.
Key Responsibilities :
Production Planning & Control :
- Develop and implement production schedules to meet delivery timelines for buses and caravans.
- Coordinate with design / R&D teams to translate drawings and client specifications into production-ready plans.
- Ensure optimal capacity utilization, resource allocation, and workflow management.
- Implement lean manufacturing practices to reduce wastage and cycle time.
Manufacturing Operations :
Oversee fabrication, welding, painting, electrical fitting, plumbing, and final assembly of bus bodies and caravans.Ensure integration of interiors (furniture, upholstery, kitchen, bathroom, A / C, multimedia systems) in caravans.Monitor shop-floor operations and resolve technical / production bottlenecks.Enforce compliance with automobile body building regulations, AIS / BIS standards, and safety norms.Quality & Compliance :
Establish and monitor quality assurance systems for raw materials, in-process work, and finished vehicles.Ensure caravan builds meet durability, comfort, and safety requirements.Conduct regular audits on fabrication, electrical systems, and finish quality.Ensure adherence to ISO / TS automotive standards, EHS guidelines, and client-specific approvals.Cost & Resource Management :
Optimize material usage, inventory, and vendor coordination.Control production costs while maintaining high-quality outcomes.Coordinate with procurement for steel, aluminum, panels, glass, paint, fixtures, and caravan-specific fittings.Drive automation and process improvements for efficiency and cost reduction.Team Leadership :
Lead supervisors, engineers, and shop-floor teams across welding, fabrication, painting, electrical, and assembly.Provide technical training, mentorship, and workforce productivity management.Foster a culture of discipline, accountability, and continuous improvement.Technology & Innovation :
Introduce modern tools, jigs, fixtures, and CNC / robotic applications for precision manufacturing.Work closely with R&D for innovative caravan concepts, luxury finishes, and modular interiors.Keep updated with global bus & caravan design trends.Client Coordination :
Liaise with clients for custom design requirements, modifications, and approvals.Support prototype development and oversee client inspections.Ensure on-time delivery and client satisfaction.Key Performance Indicators (KPIs)
On-time production & delivery vs. schedule.Production cost vs. budget.Rework / rejection rates.Shop-floor productivity & efficiency (output per man-hour).Compliance with safety, quality, and statutory norms.Client satisfaction & repeat business for caravan projects.Qualifications & Experience :
Bachelor's degree in Mechanical / Automobile Engineering (Master's preferred).15+ years' experience in manufacturing, with at least 5+ years in bus body building / caravan / specialty vehicle production.Strong knowledge of fabrication, automotive design, electrical & mechanical integration.Proven leadership experience in managing large production facilities.Familiarity with ERP / Production planning software.Skills & Competencies :
Expertise in vehicle body building & caravan customization.Strong leadership and shop-floor management skills.Analytical and problem-solving mindset.Ability to balance cost, quality, and timelines.Vendor negotiation & coordination skills.Excellent communication and client-facing abilities.(ref : iimjobs.com)