JOB PURPOSE :
- Lead Manufacturing Excellence Agenda under TPM umbrella in Plant to deliver Best in Class efficiencies.
- Drive TPM culture by making Kolkata Factory as TPM CoE.
- Act as facilitator for TPM activities
- Drive lean manufacturing concept in factory
- Driving e2e productivity targets of factory by partnering with all functions
- Managing plant led productivity projects in Power Steering with scheduled frequency
- Deliver at least 1 GB projects every year
- Mentor KL / GB projects
- Design and Lead Quarterly Manf. Excellence Engagement Programs.
- Engage with Region LSS and Manf. Excellence Leads and drive horizontal replication of BPTs
- Development / consolidations of plant Presentations
- Reduction of Scheduled and unscheduled downtimes as per AOP by partnering with respective functions such as ENG, Manufacturing
- Unlocking solutions to achieve plant P2P targets
Responsibilities
Accountability
OPERATIONAL EXCELLENCE : Qualifications
TPM Implementation in the plantPrepare Master plan for TPM implementationDevelop and standardize the TPM formats for FLIPlan basic policy & target settingOrganize the Plant Project teamsAttend and coordinate the Steering committee meetingsWork out plan to promote individual pillarSet targets for individual circle linked to pillar targetDevelop the JH circles for plantSupport JH circles to meet the JH Master PlanEstablish Loss Monitoring system to set up plant benchmark based on key indices of PQCDSMIdentify Losses based on 16 losses & Prepare PQCDSM targets for PlantEstablish loss data monitoring system in plantRegular feedback to all pillar on targets vs. actualFacilitate 5S activity in the plantImplement 5S in Packaging & ProcessImplement 5S in Process & PackagingRegular audit and feedback to all circlesInternalizing the circle cultureDevelop Training modules and promotion material on5SJH Step 1,2,3Why- Why AnalysisShop Floor Engagement :Training of new joineesProviding timely feedback to employees on the performance reviewsCounselling of employeesOn the job training for enabling multiskilling.Experience / Competencies Required
Any Engineering Graduate from Tier- A engineering institute with min 8 years experience into processes and leading the people; (Mech., Electrical, Electronics, Industrial, Instrumentation)Should have TPM experience of Min 5 years with a system process driven organization; only from Manufacturing set-upAnalytical skillsProcess orientationStrong Presentation and communication skillsStrong persuasive and influencing ability;Strong connect with Shopfloor teamsSkills Required
Tpm, TIER, Electrical Engineering, Manufacturing, Process Orientation, Packaging Processes, data monitoring