Sr Manager / DGM-Engineering(Maintenance & Utility), Cellulose

Group Company

ACG Cellulose Pvt Ltd, Dahej, Bharuch, Gujarat

Primary Responsibilities

Conduct preventive maintenance of equipment and machineries wrt utilities, HPMC, Special purpose Equipment Dryer, Reactor, Boiler Medium pressure etc.

Monitoring process parameters and carry out corrective actions for utilities and HPMC.

Ensure availability of critical spares in ready to use condition to maintain plant up-time

Conduct condition-based maintenance along with the mechanical and electrical works

Analyse data from available log books, DCS systems and accordingly prioritize line of actions for mitigation

Maintain documentation related to maintenance and machine history cards

Compliance to regulatory and statutory norms for IBR and SMPV rules.

Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance.

Ensure machine health for continuous operations.

Ensure adherence to c-GMP, regulatory & statutory compliances, TPM and other applicable norms.

Planning & execute capacity expansion and other improvement projects in the facility

Plan and execute innovative projects in various fields based on advanced technologies for synchronization of process / utility by automation, productivity increase and energy conservation.

Key Result Areas

• Ensure PM compliance report on monthly basis
• Review and submit downtime analysis report on regular basis to CEO
• Reduction in Downtime
• ECR Reduction
• Achieve budgeted O&M cost through various indigenous development & innovation
• Implementation of RCA, PM & CAPA
• Compliance to statutory & regulatory norms, Audits etc
• Successful implementation of improvement projects

Key Interfaces

Internal Interfaces

External Interfaces

Competencies

5S, Kaizen, Poka-Yoke

Ability to work safely when handling hazardous materials with proper safety precautions, equipment and PPE

Analysis & Reporting

Analytical Skills

Agility

Audit CAPA

Audit Handling

Skills Required

Risk Assessment, Kaizen, Tpm, Energy Conservation, Preventive Maintenance, Automation, 5S