Sr Manager / DGM - Production, Cellulose

Group Company

ACG Cellulose Pvt Ltd, Dahej, Bharuch, Gujarat

Primary Responsibilities

• Monitoring and verifying all daily production activities (RM Storage, Stock update, entire Process parameters, Viscosity reduction, maintaining safety norms, Intermediate and finished product and by product status.)
• Implement Quality corrections (Recipe correction, moisture correction, process parameters) to minimize rejections & achieve the target Production in targeted time.
• Ensures that all process parameters are in place for Reaction (Checking process parameters, temperature and pressure control), Viscosity control, recovery system, Incineration system, By product generation)
• Checks and ensures that the Process, Viscosity, Recovery, Incineration norms are maintained whenever there is variation in above parameters
• Continuous monitoring for process parameters and take corrective actions in cases of deviation.
• Daily Production Report generation and communication for performance (productivity etc.) to support HOD / In charge for decision making.
• 100% SAP entries of Entire Process and Downtime for that shift
• Maintain record of Raw Material consumptions, Intermediate products, finished products, Recovery and waste generation.
• Co- Ordination with production team in case of Parameter deviation, break down, Machine downtime due to process parameters, safety parameters cGMP and regulatory aspects.
• Control excess and short production in order to control inventory & improve DAFOE / OTDIF. Calculate and communicate the production status, recovery status, waste status running batch planning for next batch.
• Ensure all the necessary Material for the shift is available.
• Communication of quality status to entire team to maintain consistent quality and safety.
• Execute Recipe change for production, viscosity reduction, by product recovery, waste generation and safety.
• Conduct daily plant opening meeting with team for production planning.
• Ensure adherence of all daily / weekly / fort nightly and monthly schedules, activities, and change schedules, production schedules to minimize breakdown & to improve quality
• Ensure Trainings of SOP, Safety, cGMP and ensure effectiveness of it.
• Ensure all status display boards are updated and maintained, HCM in process status labelling
• Ensure adherence to change controls, deviations, incident reporting etc.
• Investigation of customer complaint, root cause analysis, initiate and implementation of CAPA.
• Appreciation of team members in case of any achievements, surpassing of targets, setting of new benchmarks (People Development) Safety, Health & Environment (SHE)
• Implement and enforce stringent safety protocols for hazardous chemical handling and storage.
• Promote a 'Zero Incident' safety culture and lead root cause investigations for any incidents / near misses.
• Ensure continued compliance with environmental and safety laws and regulations
• Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.

Key Result Areas

Key Interfaces

Internal Interfaces

External Interfaces

Competencies

Skills Required

Root Cause Analysis, Sap, Production Planning, Cgmp, Pressure Control