Maintenance Supervisor

Job Title : Maintenance Supervisor

Location : Shirwal, Pune

POSITION OVERVIEW

Reporting to the Maintenance Manager. The job holder maintains the equipment and infrastructure in good working condition. The supervisor is responsible for maintaining all equipments in various Production Plants, Utilities and Warehouses. He is responsible for reducing Breakdown Maintenance and executing Preventive Maintenance.

PRIMARY DUTIES

• Inspecting facilities periodically to determine problems and necessary maintenance
• Supervise the various activities related to operation of Utilities and Maintenance function along with imparting training to the Maintenance technician, Service provider crew and Contract manpower
• Preparation and Execution of Annual Preventive Maintenance Plan for Plant Equipments, Utilities equipment, Fire Fighting System, MHE’s and other Facility equipments
• Should be able to get the job done in given time schedule related to Civil jobs in the factory premises
• Inspect and Maintain Building for any pest or safety related issues
• Contribute to the development of maintenance budget and ensure compliance to the budget
• Knowledge about the project execution for CAPEX or any Process modification in coordination with the vendor
• He should be able to read and interpret Mechanical, Pneumatic and Hydraulic Drawings and troubleshoot the issues
• Should have knowledge about control circuit drawings & SLD, Safety in handling of LT & HT Switch gears, MCC panel,
• Expertise in execution of Preventive Maintenance activities for Production Plant, Effluent Treatment Plant, Warehouse Equipments, HVAC system including Chillers, Spot Cooling System and Utilities related to HHC Business
• He should be able to execute Preventive Maintenance activities for EA (Engineering Adhesives) Production Plant and related Utilities
• Conduct follow-ups on all maintenance and repair work and completion of the same as per timeline defined
• Hands-on experience in HT, LT Panel, Synchronization system, Transformers, Metering Unit etc.
• Should have knowledge about the Maintenance of Utility equipment like Air Compressor, Chiller, DG Set, Water Treatment Plant, Boiler, Thermic Fluid Heaters, Scrubber, AHU, Dust Extraction System.
• Hands on experience for troubleshooting of PLC’s, HMI, Control wiring and instrumentation related work (Control Philosophy)
• He should have control on all P&ID’s in the plant and should be able to update P&ID after any change with support from vendor
• Managing the Spare parts for Plant and Utility Equipments in the premises with defined minimum stock of the spares and periodically review of these spare parts
• Knowledge about ISO, IMS and EHS related standards and experience in the documentation of the same
• Good coordination with different vendors or Service providers to carry out the Maintenance jobs through AMC or service visits
• Analysis of breakdowns and eliminate the repetitive downtimes through problem solving techniques
• Knowledge of 5S, KAIZEN, POKAYOKE, 5-Why Analysis, 8D, Risk assessment, FMEA
• Preparation and Execution of Calibration plan for the various instruments in the plant as per schedule
• Knowledge and compliance about all Statutory and Legal Compliance standards related to Engineering which required to run the manufacturing plant
• Document Maintenance repairs performed (e.g. Service Reports, Check the Water Meters) and complete technical records (e.g. managing technical documentation, executing electrical and mechanical drawings, Preventive Maintenance Checklist, Maintaining the shift Logbook and daily checklist)
• He should be able to control all the ISO, EHS and Maintenance related documentation
• He should be able to organize and prepare shift schedule of the function as per production plan, considering organization Public Holidays and Maintenance activities
• Ensure timely completion of Department, Ethics, EHS and Quality Training of Maintenance employees
• Initiate various Cost Savings initiatives to reduce Cash Cost of the plant

EMPLOYEES SUPERVISED

The employees report to him related to responsible area of work are 2 Team members

BUDGETARY / FINANCIAL ACCOUNTABILITY

N / A

Minimum Requirements

PREFERRED QUALIFICATIONS

PHYSICAL ENVIRONMENT

SOFT SKILLS