Company : Jital Solution Pvt. Ltd.
Location : India
Industry : Black Soldier Fly Larvae (BSFL) Processing & Sustainable Protein Production
Department : Manufacturing & Operations
Employment Type : Full-time
Salary Package : 7-9 LPA
COMPANY OVERVIEW
Jital Solution Pvt. Ltd. is a pioneering sustainability company that transforms organic waste into high-quality protein-rich animal feed and organic fertilizer using advanced Black Soldier Fly Larvae (BSFL) technology. The company supports the UN Sustainable Development Goals through innovative bioconversion processes that create a circular economy solution for food waste and protein shortages.
POSITION OVERVIEW
We are seeking an experienced Mechanical Engineer to join our team to oversee the installation, operation, maintenance, and optimization of our advanced BSFL processing equipment. The successful candidate will be responsible for managing complex mechanical systems including disc dryers, screw presses, evaporators, and auxiliary processing equipment with capacities ranging from 500 kg / h to 2 tons / h.
ESSENTIAL REQUIREMENTS
Educational Qualifications
- Bachelor's degree in Mechanical Engineering from a recognized institution
- Master's degree in Mechanical Engineering or related field preferred
Industry Experience (Mandatory)
5-8 years of experience in food processing, pharmaceutical manufacturing, or oil processing industriesSpecific experience with thermal processing equipment, drying systems, and oil extraction machineryBackground in Good Manufacturing Practice (GMP) environments strongly preferredKEY TECHNICAL RESPONSIBILITIES
Equipment Design & Engineering
Design and optimize mechanical systems for BSFL processing including disc dryers with 44m² heating surface area and 34 carbon steel discsEngineer screw press systems with hardened worm equipment and 15 kW drives for oil extraction processesDevelop specifications for heating systems operating at 0.6MPa working pressure and 380V three-phase power supplyDesign and implement proportioning screw systems with double jacket thermal oil heating and frequency transformer controlProcess Equipment Management
Oversee operation of steam cookers with hollow screw rotors, adjustable rotation speeds (1-10rpm), and VFD control systemsManage double screw press systems with conical screws for high pressing efficiency and optimum meal renderingSupervise disc dryer operations with double-layer disc technology, 148m² total heating area, and jacket heating systemsControl evaporator systems operating under vacuum conditions with falling film technology and PLC automationSpecialized Systems Engineering
Engineer chamber filter press systems with 9.9 m² filter area, hydraulic closure, and eccentric screw pumpsDesign and maintain crude oil tank systems with 1.3 m³ capacity, stirrer drives, and pillow plate heatingImplement decanter systems operating at 4000 rpm with separation coefficients of 3100 for sludge separationManage HVAC and air handling systems for odor control and environmental complianceTECHNICAL SPECIFICATIONS EXPERTISE
Material Science & Engineering
Expertise in stainless steel grades (SS304, SS316) for food-grade applicationsKnowledge of carbon steel construction (16mm thickness) with stainless steel cladding (3mm) for corrosion resistanceUnderstanding of wear protection materials including stainless steel U-caps and scraper barsExperience with propylene filter plates and carborundum hard alloy steel coatingsProcess Control & Instrumentation
Programming and operation of Siemens PLC systems with 9" touch panel interfacesInstallation and calibration of PT100 temperature probes for automated process controlDesign of level switches, sensors, and automated pumping systemsImplementation of VFD control systems for variable speed operationsThermal & Fluid Systems
Steam system design including pressure reducing valves, expansion joints, and steam trapsHeat exchanger design with SS304 construction and specific heating areas (14m², 200m²)Vacuum system engineering with pumps operating at specific flow rates (0.6m³ / h cooling water)Thermal insulation systems using 80mm Rockwool with TIG welded stainless claddingMECHANICAL ENGINEERING COMPETENCIES
Core Technical Skills
CAD Software : Proficiency in SolidWorks, AutoCAD, or similar for equipment design and modificationFinite Element Analysis (FEA) : Stress and thermal analysis capabilitiesP&ID Development : Creation and interpretation of Piping and Instrumentation DiagramsProcess Flow Design : Development of Process Flow Diagrams for complex manufacturing systemsSpecialized Knowledge Areas
Thermodynamics & Fluid Mechanics : Advanced understanding for high-pressure, high-temperature operationsRotating Equipment : Expertise in pumps, compressors, gearboxes, and motor systemsFood Safety Engineering : Knowledge of HACCP principles and food-grade equipment designPressure Vessel Design : Compliance with ASME standards for safe operationOPERATIONAL RESPONSIBILITIES
Maintenance & Reliability
Develop and implement preventive maintenance programs for complex processing equipmentManage spare parts inventory including synthetic temperature grease, carbon rings, and mechanical sealsConduct root cause analysis for equipment failures and implement corrective measuresEnsure equipment uptime targets are met through proactive maintenance strategiesProject Management
Lead installation and commissioning of new equipment with vendor support teamsCoordinate with international suppliers for equipment procurement and technical supportManage project timelines, budgets, and resources for equipment upgrades and modificationsOversee installation materials including pipes, valves, and steel sheets for complete plant erectionCOMPLIANCE & SAFETY
Regulatory Knowledge
Understanding of food processing regulations and safety standardsKnowledge of pharmaceutical GMP requirements for equipment qualificationExperience with environmental compliance for odor control and waste management systemsFamiliarity with pressure equipment regulations and safety protocolsQuality Assurance
Implementation of quality control measures for processing equipment performanceDocumentation and record-keeping for all maintenance and modification activitiesEnsuring compliance with food safety and quality standards throughout operationsRisk assessment capabilities for mechanical systems and process safetyPERFORMANCE EXPECTATIONS
Operational Metrics
Maintain equipment availability above 95% through effective maintenance planningOptimize processing capacity to achieve target throughput kg / h depending on equipment)Reduce energy consumption through process optimization and heat recovery systemsEnsure product quality consistency through precise equipment controlInnovation & Improvement
Identify opportunities for equipment modifications to improve efficiency and reliabilityDevelop cost-effective solutions for equipment upgrades and process enhancementsImplement Industry 4.0 technologies for predictive maintenance and process monitoringContribute to sustainable manufacturing practices and waste reduction initiatives