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Lead Process Engineer

Lead Process Engineer

Petrocon Engineers & ConsultantHyderabad, India
30+ days ago
Job description

Job Title : Lead / Senior Process Engineer ( Oil and Gas Experience Only)

Workplace Type : On-site

Location : Hyderabad

Job Type : Full-time

CTC : open

Experience : 7 –30 years in a similar role within Oil & Gas , Refineries , Petrochemical , or EPC projects

Job Description

We are looking for an experienced Process Engineer with a strong background in process simulation, flare system design, and hydraulic studies for Oil & Gas or EPC projects.

Key Responsibilities :

Develop and review PFDs, P&IDs, UFDs, MSDs, PTDs , and Process Safety Diagrams

Prepare / review data sheets and specifications for equipment, instruments, and piping

Conduct mass & heat balance using Aspen HYSYS

Perform control valve sizing , pump sizing / design , and critical hydraulic checks

Design and simulate flare systems , including blowdown / depressurization and stack sizing using Aspen FlareNet

Develop control / ESD philosophies , trip logic , and Cause & Effect diagrams

Conduct inter-discipline checks (IDC) with layout, piping, and electrical teams

Participate in cost estimation , material requests, and engineering documentation reviews

Required Skills & Tools :

Software : Aspen HYSYS, Aspen FlareNet, HTRI, PipeNet (Standard & Transient)

Strong understanding of API / ASME standards for process safety

Proficiency in hydraulic and surge analysis for long-distance pipelines

Knowledge of pump and heat exchanger design

Preferred Experience :

10–20 years in a similar role within Oil & Gas , Refineries , Petrochemical , or EPC projects

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Lead Engineer • Hyderabad, India

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