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Senior Mechanical Design Engineer
Senior Mechanical Design EngineerConfidential • Pune, India
Senior Mechanical Design Engineer

Senior Mechanical Design Engineer

Confidential • Pune, India
30+ days ago
Job description

We are seeking an experienced and highly skilled Senior Mechanical Designer to lead the mechanical design and execution of cutting-edge diagnostic, automation, and medical device systems. This role combines deep hands-on design capability with cross-functional project ownership, production handover, and vendor management. You will work closely with interdisciplinary teams to take concepts through prototyping, testing, and scaled manufacturing.

Key Responsibilities :

Mechanical Design & Development

  • Lead the mechanical design of complex electromechanical systems involving precision parts, enclosures, mechanisms, and fluidic components.
  • Create 3D and 2D CAD models for assemblies and subassemblies using parametric and surface modeling techniques.
  • Apply best practices for DFM (Design for Manufacturing), DFA (Design for Assembly), and reliability engineering in all designs.
  • Architect high-precision systems involving optical alignments, microstructures, thermal interfaces, and motion subsystems.
  • Design enclosures and internal mechanical parts using sheet metal, injection-molded plastics, and machined components.

Mechanism and SPM Development

  • Design special purpose machines, lab automation fixtures, and modular testing platforms.
  • Integrate actuators, stepper motors, linear motion components, and control interfaces.
  • Design mechanisms such as linkages, spring-loaded systems, drive trains, gearboxes, and linear cam assemblies.
  • Fluidic System Integration

  • Design custom fluidic pathways involving pumps, valves, manifolds, reservoirs, microchannels, and seals.
  • Integrate mechanical components with biosensors and fluidic cartridges.
  • Collaborate with cross-functional teams to manage mechanical-electrical-fluidic interfacing.
  • Prototyping and Validation

  • Lead hands-on prototyping through 3D printing, laser cutting, CNC machining, and hand-assembly.
  • Design and conduct mechanical validation protocols including stress testing, vibration testing, and thermal cycling.
  • Perform tolerance stack-up analysis, failure mode analysis, and root cause resolution for mechanical issues.
  • Project and Documentation Ownership

  • Take ownership of mechanical workstreams within product and research projects.
  • Generate detailed drawings, BOMs, exploded views, and assembly SOPs.
  • Lead design reviews, risk reviews (DFMEA / FMEA), and version-controlled document management.
  • Mentor junior engineers and ensure high technical standards across the team.
  • Production and Vendor Interface

  • Coordinate with vendors and fabricators for rapid prototyping and production tooling.
  • Guide production engineering on jigs, fixtures, tooling, and quality assurance processes.
  • Support pilot production and scale-up by refining designs, improving yields, and optimizing assembly flow.
  • Participate in first article inspection (FAI), vendor audits, and production part approval processes.
  • Technical Skills Required :

    Design and CAD

  • Advanced 3D modeling using SolidWorks, Fusion 360, Creo, or similar CAD platforms.
  • Proficient in sheet metal design, injection-molded plastic parts, and machined components.
  • Expertise in tolerance analysis, GD&T, and design control documentation.
  • Strong grasp of complex mechanism design, moving parts, and interlocking assemblies.
  • Familiarity with simulation tools for stress, flow, and thermal modeling is a plus.
  • Mechanical Engineering Fundamentals

  • Deep understanding of material selection, fatigue, failure modes, and mechanical loads.
  • Experience with sealing systems, IP-rated enclosures, cable routing, and EMI shielding.
  • Knowledge of fluid dynamics and fluid handling systems (positive / negative pressure, reservoirs, air traps, etc.).
  • Cross-functional Integration

  • Ability to work closely with electronics, software, biosensor, and QA teams.
  • Familiarity with integration of PCB assemblies, wiring harnesses, and connector placement.
  • Comfort in working with clinical, QA / RA, and user-experience teams to refine products.
  • Preferred Qualifications :

  • Bachelor's or Master's degree in Mechanical Engineering, Mechatronics, or related discipline.
  • 10-12 years of experience in product development, SPM, preferably in medical devices, LAB automation, or industrial automation.
  • Experience with ISO 13485, IEC 60601, or equivalent design control and compliance frameworks is a strong advantage.
  • Prior experience in managing projects and mentoring junior engineers.
  • Skills Required

    Material Selection, 3D Modeling, mechanism design, Sheet Metal Design, Wiring Harnesses, Creo, Solidworks, Fusion 360, Cable Routing, tolerance analysis , Fluid Dynamics

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    Mechanical Design Engineer • Pune, India

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