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▷ Apply Now! Process Engineering Manager

▷ Apply Now! Process Engineering Manager

Job Join HR ConsultantsIndia
6 hours ago
Job description

Key Responsibilities

1. Process & Manufacturing Engineering

  • Develop, evaluate, and optimize manufacturing processes for fabrication, tubular components, and paint shop operations.
  • Troubleshoot process issues and implement corrective / preventive actions to improve efficiency and product quality.
  • Lead Low-Cost Automation (LCA) and Kaizen projects to enhance productivity and reduce operational costs.
  • Prepare and validate process documentation including SOPs, process flow diagrams, and control plans.

2. Fabrication & Welding Operations

  • Oversee fabrication processes involving TIG & MIG welding, ensuring adherence to design and quality standards.
  • Manage production of tubular and sheet metal parts, ensuring accuracy of fixtures, jigs, and weld assemblies.
  • Support Tool Engineering in developing and maintaining production tooling for consistent quality output.
  • 3. Paint Shop & Surface Coating

  • Manage liquid paint and powder coating operations, including pretreatment, phosphating, and curing processes.
  • Establish and control paint process parameters to ensure consistent coating thickness, finish, and adhesion.
  • Implement paint material control, minimize wastage, and ensure environment, health, and safety (EHS) compliance.
  • 4. Quality & System Implementation

  • Demonstrate in-depth knowledge of DFMEA, FMEA, APQP, and PPAP for process and product validation.
  • Collaborate with quality and design teams for first-time-right production, ensuring compliance to ISO / IATF 16949 standards.
  • Drive root cause analysis and implement continuous improvement plans based on quality feedback.
  • 5. Lean Manufacturing & Industrial Engineering

  • Apply Lean Manufacturing tools such as VSM (Value Stream Mapping), Line Balancing, DILO (Day In the Life Of), and TOC (Theory of Constraints) to streamline processes.
  • Conduct facility layout planning, capacity analysis, and workforce optimization for improved operational flow.
  • Manage production services including routings, cell manufacturing, material handling, and workflow management.
  • Key Skills & Competencies

  • Fabrication, Tubular Manufacturing, TIG & MIG Welding
  • Paint Shop & Powder Coating, Phosphating
  • Process Engineering, Layout Inspection
  • DFMEA / FMEA / APQP / PPAP
  • Lean Manufacturing – VSM, Line Balancing, DILO, TOC
  • Tool Engineering & Fixture Design
  • Low-Cost Automation & Continuous Improvement
  • Production Planning & Industrial Engineering
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