Manufacturing Quality Control ManagerXtreme Media • Vapi, Republic Of India, IN
Manufacturing Quality Control Manager
Xtreme Media • Vapi, Republic Of India, IN
7 days ago
Job descriptionMonitor quality at each stage of production – SMT, assembly, aging, calibration, burn-in, final inspection. Define critical quality parameters for LED modules and cabinets. Analyse and reduce defects (DPPM, FPY, rework / rejection %, etc.). Work closely with production and process teams to ensure line-side quality assurance. Oversee IQC for LED chips, ICs, PCBs, drivers, mechanicals, and adhesives. Approve suppliers and monitor performance (SPC, 8D reports, PPM levels). Coordinate with sourcing for supplier audits and incoming material inspections. Manage customer complaints and implement CAPA using tools like 8D, Fishbone, 5-Why, FMEA. Represent quality team in customer audits and visits. Ensure zero-defect delivery and develop traceability systems Lead and mentor QA / QC engineers and inspectors. Implement digitized quality reporting systems (ERP / MES). Promote a culture of continuous improvement using lean and Six Sigma principles. Final product FPY (First Pass Yield) > Line rejection < Incoming material rejection < Supplier PPM < Customer complaint closure within 48 hours Zero major NC in audits (internal / external) B.E. / B.Tech – Electronics / Electrical / Instrumentation Minimum 10–15 years of experience in electronics manufacturing, preferably LED display or EMS. Strong knowledge of LED display specs – brightness, pixel pitch, colour uniformity, dead pixel, etc. Hands-on experience with SMT line quality, soldering standards (IPC-A-610), AOI, SPI, X-Ray inspection. Use of quality tools – MSA, FMEA, SPC, 7QC tools, 8D, CAPA. Familiar with ESD safety, RoHS compliance, and IPC standards. Good communication, leadership, and analytical skills.
Key Responsibilities :
1. Strategic Quality Leadership
- Define and implement quality strategies, policies, and systems aligned with business goals.
- Establish and drive the Quality Management System (QMS) in accordance with ISO 9001, ISO 14001, and industry standards.
- Lead audits – internal, customer, and third-party – and ensure successful certifications.
2. Process Quality & Manufacturing Support
3. Incoming and Supplier Quality
4. Customer Quality
5. Team & System Development
Key KPIs (Performance Indicators) :
95%
1%
0.5%
500
Qualifications :
Required Skills :
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Quality Control Manager • Vapi, Republic Of India, IN
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