Advanced Mech Design Engr
ConfidentialBengaluru / Bangalore30+ days ago
Job descriptionCreate and refine 3D models of parts and assemblies using Solidworks or Creo, ensuring the designs are manufacturable and functional. Demonstrate hands-on expertise in Injection Molding, Sheet Metal Designs, and Castings to ensure high-quality and cost-effective manufacturing solutions. Utilize your plastic material knowledge to select the appropriate materials based on application criteria, mechanical properties, and production processes. Be aware of various manufacturing processes and integrate practical knowledge to ensure that design concepts are aligned with industry best practices. Work on tooling design as needed, ensuring that tooling is optimized for manufacturing and cost-effective production. Conduct static FEM simulations (Finite Element Method) to verify the design integrity, ensuring that parts perform as expected under real-world conditions. Use simulation tools to predict product behavior, identifying potential design flaws early in the development phase. Apply GD&T (Geometric Dimensioning and Tolerancing) principles to all designs to ensure that the parts meet the specified tolerances and are consistent with industry standards. Understand and implement ECN (Engineering Change Notices) and ECR (Engineering Change Requests) to ensure proper handling of design revisions and manufacturing process changes. Use SAP PDM (Product Data Management) for managing product data, ensuring proper revision control and seamless collaboration across teams. Ensure that designs meet regulatory standards and quality assurance procedures, maintaining high-quality output and adherence to deadlines. Actively collaborate with cross-functional teams including manufacturing, quality assurance, and supply chain teams to ensure smooth product development and handoff to production. Engage in continuous improvement initiatives to optimize product designs for both cost reduction and increased performance. Contribute to knowledge sharing within the organization by mentoring junior engineers and helping with the integration of new design techniques and technologies. Bachelor's degree in Mechanical Engineering, Industrial Design, or a related field. At least 6 years of experience in Product Design, including the creation of concepts, mechanisms, prototypes, and obtaining FOT approvals. Hands-on experience with Injection Molding Design, Sheet Metal Designs, and Castings, demonstrating a solid understanding of each manufacturing process. Strong knowledge of plastic material selection, including understanding properties, material behavior, and selection criteria for various applications. Proficiency in 3D modeling, with extensive experience using SolidWorks or Creo. Practical experience applying FEM simulation, at least in static structural analysis, with the ability to use simulation tools effectively. GD&T knowledge and practical application is essential to ensure the right tolerances and specifications in designs. Strong understanding of ECN / ECR processes and experience working with SAP PDM for product lifecycle management. Experience with Pneumatics and fluid dynamics is a plus. Strong foundation in first principles and engineering fundamentals, especially in mechanical design. Mold and Tooling design knowledge is preferred. Ability to manage component lifecycle efficiently, ensuring the longevity and cost-effectiveness of products. Strong problem-solving skills and ability to design for manufacturability, assembly, and cost-effectiveness. Experience working with multi-disciplinary teams, including interaction with manufacturing, testing, and quality assurance teams. Strong communication skills, capable of articulating technical concepts clearly to both technical and non-technical stakeholders. Knowledge of advanced manufacturing technologies and new trends in product design and development. Design Expertise : Deep experience in mechanical design, with a focus on manufacturability and performance. 3D Modeling : Proficiency with SolidWorks or Creo to create detailed and accurate product models. Manufacturing Process Knowledge : Understanding of processes like Injection Molding, Sheet Metal Design, Castings, and Tooling Design. Simulation & Analysis : Experience with FEM and other analysis tools to predict product behavior. Team Collaboration : Ability to work effectively with cross-functional teams to ensure timely and high-quality product delivery. Problem-Solving & Innovation : Strong analytical skills, always looking for innovative and efficient solutions to engineering challenges. Process & Lifecycle Management : Solid understanding of ECN / ECN, PDM systems, and product lifecycle management.
Primary Responsibilities :
Product Design & Development :
- Lead the product design process, from concept creation to final prototype development, ensuring FOT approvals are met on schedule.
- Collaborate with cross-functional teams to ensure designs meet customer specifications and production requirements.
- Coordinate the prototyping phase, reviewing and refining concepts for functionality and manufacturability.
- Develop mechanisms, components, and assemblies that align with both design specifications and production constraints.
- Ensure component lifecycle management throughout the design and development stages, balancing product performance with cost-effectiveness and manufacturability.
Design & Manufacturing Expertise :
Simulation & Analysis :
Process & Lifecycle Management :
Additional Responsibilities :
Qualifications & Experience :
YOU MUST HAVE :
WE VALUE :
Key Competencies & Skills :
Skills Required
Pdm, Problem-solving, Solidworks, Creo, Supply Chain
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Design • Bengaluru / Bangalore
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