Shock Simulation Engineer Battery Module

Role

Shock Simulation Engineer Battery Module

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About the UNIT/ Unit Overview

Virtual Validation Unit (CAE)

Location

Pune

Experience:

5 to 10 years

Number of openings

Two

What awaits you/ Job Profile

• Develop high-fidelity battery module and pack models for shock and mechanical robustness simulations.
• Perform explicit dynamic shock simulations using LS-DYNA for battery-level and subsystem-level load cases.
• Execute and debug simulations across varying environmental conditions ensuring accurate material behaviour representation.
• Analyse and post-process key performance indicators (KPIs) related to structural integrity and joint performance.
• Conduct component-level and subsystem-level simulations for battery modules enclosures and mounting systems.
• Define and derive custom shock load cases based on real-world scenarios (transport handling misuse etc) and perform special investigations including root-cause analysis and what-if studies to address design concerns.
• Prepare clear structured simulation reports and technical presentations for stakeholders.
• Collaborate with design testing and system teams to improve product robustness and reliability.

What should you bring along

• Strong experience in explicit dynamics and shock analysis with a solid understanding of transient structural behaviour.
• Hands-on experience with LS-DYNA including:
  1. Model setup and solver controls
  2. Contacts material definitions and failure modelling
  3. Debugging and stabilization of explicit simulations
• Good understanding of material behaviour under varying operating conditions including metals plastics foams and adhesives.
• Experience working on High Voltage (HV) battery systems and their mechanical integration.
• Ability to define realistic load cases and boundary conditions for shock events.
• Strong analytical and problem-solving skills to identify risks and propose countermeasures.
• Experience in simulation result interpretation and stakeholder communication.

Must have technical skill

LS-Dyna Ansa Animator Explicit Dynamics / Shock Simulation

Good to have Technical skills

Meta Post Primer SPDM tools e.g. CB2 Strong cross-cultural communication skills Understanding of battery safety and validation practices Scripting & automation