Environment, Health and Safety ManagerLive Connections • Pune, Maharashtra, India

Environment, Health and Safety Manager

Live Connections • Pune, Maharashtra, India

7 hours ago

Job description

Role Purpose :

To ensure safe operations in Body Assembly, Robotic Welding Cells, Manual Welding Stations, Material Handling & Fixture Change Areas, and drive a proactive safety culture. The role focuses on machine safeguarding, electrical & energy isolation, welding hazard control, chemical / fume safety, and compliance with legal & customer EHS requirements.

Education - Diploma / BE in Mechanical / Production / Industrial Engineering

Safety Qualification - Mandatory : ADIS / Diploma in Industrial Safety ( MSBTE )

Experience - 5–12 years in Assembly / Welding shop safety (Automotive / Fabrication industry)

Standards Knowledge - Robotic programming basics, welding process knowledge, LOTO, PPE, ventilation systems

Skills -Risk assessment, incident investigation, safety audit, shop floor training and communication

Computer Skills : MS Office, Excel Reporting, Incident Reporting Tools.

Key Responsibilities :

Monitor daily shop floor safety in robotic welding lines, MIG / TIG manual welding bays, spot welding machines, projection welding, and assembly stations.
Ensure safety of robotic systems, including :

Safety interlocks

Light curtains / area scanners

Emergency stop & safety PLC functionality

Robotic teach mode protection

Restricted robotic working zones

Enforce use of welding PPE : auto-darkening helmets, gloves, aprons, safety shoes, sleeves.

Establish safe practices for fixture change, gun change, torch replacement & electrode dressing.

Ensure welding fume capture, exhaust ventilation (LEV), and air quality monitoring.

Conduct HIRA / JSA for robotic and manual welding operations.

Lead incident, near-miss & unsafe act investigations and ensure CAPA implementation.

Implement LOTO / Permit to Work system for robot maintenance, welding machine repair, utility lines, and electrical panels.

Develop and implement Standard Operating Procedures (SOPs) for :

Robot teaching & reprogramming

Fixture maintenance

Gas cylinder handling

Welding booth housekeeping and ventilation

Conduct structured training for :

Safe welding practices & ergonomics

Arc flash & electric shock prevention

Robotic cell entry & emergency response

LOTO & confined space safety

Develop Safety Champions among supervisors and team leaders.

Ensure compliance with Factories Act / OSH Code, ISO 45001, customer EHS audits, and internal audit requirements.

Maintain documentation on :

Welding fume exposure monitoring

Robotic & electrical maintenance safety checks

PPE & training records

Fire safety & emergency preparedness

Conduct Toolbox Talks and Behavior-Based Safety (BBS) drives.

Conduct mock drills and maintain first aid & emergency response capability in shop.

Lead fire & explosion prevention measures, especially in gas storage & welding zones.

Ensure safe storage and handling of CO₂, Argon, LPG, Acetylene, and shield gases.

Ensure proper flashback arrestors, leak checks, manifold system inspections.

Verify MSDS availability for welding consumables, anti-spatter spray, coolants, greases.

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Manager Environment • Pune, Maharashtra, India

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