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Mechanical Design Engineer (Electric Powertrain)
Mechanical Design Engineer (Electric Powertrain)Confidential • Chennai, India
Mechanical Design Engineer (Electric Powertrain)

Mechanical Design Engineer (Electric Powertrain)

Confidential • Chennai, India
21 days ago
Job description

Location : The ePlane Company, IIT Madras Discovery Campus, Chennai – 603103

Experience Level : 2–5 years (hands-on design & development experience)

About the Role :

We are looking for a highly capable Mechanical Engineer with hands-on experience in CAD

and detailed mechanical design to join our electric Powertrain Team. The role involves

working on the design, modeling, and integration of propulsion components, with a specialized

focus on rotating machinery such as motors, inverters, and gearbox transmissions for

advanced aerial mobility platforms and eVTOL aircraft.

Key Responsibilities (Mechanical Focus)

  • Create and manage 3D CAD models and 2D drawings of powertrain components, with

a focus on rotating assemblies (e.g., motor shafts, rotor / stator housings, high-speed

gear sets, complex gearbox casings, bearings, and sealing systems).

  • Develop gearbox layouts, transmission systems, and perform detailed tolerance stack-
  • up analyses to ensure component interaction and function.

  • Apply Geometric Dimensioning and Tolerancing (GD&T) and DFM / DFA principles to
  • ensure robust manufacturability and assembly feasibility.

  • Perform load, stress, and deflection calculations for critical rotating parts (e.g.,
  • shafts, gears, bearings) to determine safety factors and material requirements.

  • Conduct mechanical design activities for electric motor development, including
  • structural design, containment analysis, and support for rotor dynamics analysis.

  • Collaborate with electrical and thermal teams for mechanical-electrical-thermal
  • integration, including liquid / oil cooling flow path design within motor / inverter enclosures.

  • Provide CAD support for FEA / thermal simulations and iterate designs based on analysis
  • feedback (e.g., vibration, fatigue, and thermal stress).

  • Work with suppliers and vendors on prototype manufacturing, precision machining, and
  • assembly of complex powertrain components.

  • Participate in design reviews and documentation control for aerospace compliance.
  • Support test and validation activities, including prototype assembly, rig testing, and
  • troubleshooting for high-speed rotating systems.

    Required Skills & Qualifications

  • B.E. / B.Tech / M.E. / M.Tech in Mechanical, Automotive, or Aerospace Engineering.
  • 2–5 years of relevant experience in mechanical design, with a strong preference for
  • EV, aerospace, or automotive powertrain.

  • Proven relevant work experience in Rotating Machinery / Equipment (e.g.,
  • transmissions, compressors, high-speed pumps, or electric motors).

  • Strong proficiency in CAD tools (SolidWorks, CATIA, NX, Creo, or equivalent).
  • Expert knowledge of gearbox / transmission design, bearing systems selection,
  • and sealing technologies.

  • Expertise in GD&T, detailed tolerance analysis, and familiarity with standards (e.g.,
  • ISO / AGMA gear standards).

  • Demonstrated ability to perform mechanical load, torque, and stress calculations
  • for motor and gearbox components.

  • Exposure to thermal management systems (liquid / oil cooling, heat exchangers)
  • specifically for high-power electric components.

  • Understanding of manufacturing processes – precision machining, casting, and
  • additive manufacturing.

    Preferred (Good To Have)

  • Experience with high-power electric motor / inverter packaging (200 kW+).
  • Exposure to FEA / CAE tools (ANSYS, SimScale, etc.) for structural, thermal, and
  • dynamic analysis.

  • Knowledge of aerospace / aviation standards (RTCA DO-160G, DO-254, MIL-STD).
  • Hands-on involvement in prototype assembly, balancing, and rig testing of rotating
  • equipment.

    What We Offer :

  • Opportunity to work on cutting-edge eVTOL propulsion technology.
  • Dynamic environment at IIT Madras Discovery Campus.
  • Competitive compensation with career growth opportunities.
  • Exposure to end-to-end design, development, testing, and certification workflows in
  • aerospace mobility.

    Skills Required

    Sealing technologies, Thermal management systems, Bearing systems selection, Gearbox transmission design

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