Key Responsibilities1. Shift Monitoring : ○ Oversee and manage the entire production process during the assigned shift.○ Ensure smooth plant operations and coordinate with different teams (maintenance, quality, and logistics).2. DCS Operation : ○ Operate and monitor Distributed Control Systems (DCS), specifically YOKOGAWA, EMERSON, or equivalent, to ensure optimal production processes.○ Conduct regular system checks and handle alarms and deviations in the DCS.○ Collaborate with automation engineers to troubleshoot and optimize DCS configurations for better process efficiency.3. Process Control & Optimization : ○ Ensure adherence to process parameters, production targets, and quality standards during production.○ Continuously review process data to optimize yields, reduce wastage, and maintain safety standards.○ Implement operational improvements in line with the plant’s objectives.4. Compliance & Safety : ○ Maintain strict adherence to all safety, health, and environmental regulations during production activities.○ Conduct safety checks and ensure all production processes meet regulatory compliance standards.○ Participate in safety audits and implement corrective actions where necessary.5. Coordination with Maintenance : ○ Liaise with the maintenance team for planned or corrective maintenance of plant equipment and DCS systems.○ Ensure that any issues impacting production are addressed and resolved promptly. 6. Production Reporting : ○ Prepare daily, weekly, and monthly reports related to production, equipment downtime, and shift performance.○ Analyze production data to track efficiency and identify areas for improvement.7. Team Leadership : ○ Lead, train, and manage production shift operators and technicians.○ Assign tasks and monitor the team’s performance to ensure production targets are met.8. Inventory & Resource Management : ○ Coordinate with the warehouse and procurement teams to ensure the availability of raw materials and consumables.○ Keep track of inventory levels and report any shortages that could impact production. 9. Changeovers & Cleaning : ○ Oversee equipment changeovers, cleaning, and preparation for new batches in compliance with SOPs.○ Ensure all procedures are documented and followed meticulously.10. Continuous Improvement : ○ Actively participate in continuous improvement programs, like Lean Manufacturing or Six Sigma, to enhance production processes and reduce costs.
Executive Production • Vapi, Gujarat, India