Production Incharge Pyrolysis

Production Incharge : Pyrolysis Operations

We are seeking a highly experienced and motivated

Production Engineer

to oversee the complete operations of our Batch Plants. This critical leadership role involves managing a team of

Production Supervisors , driving plant efficiency, ensuring strict safety compliance, and coordinating maintenance and materials to meet demanding production targets.

If you thrive in a fast-paced environment, possess strong technical knowledge of batch processing (specifically oil production, balloon plant, and reactor operations), and excel at team management, we encourage you to apply.

Key Responsibilities

As the Production Incharge / Engineer, you will be responsible for the overall output and management of the batch plant operations, ensuring the efficiency and adherence to all operational standards established for the Production Supervisors.

1. Operational Excellence & Production Targets

Drive Production Efficiency :

Direct and coordinate the supervisors' efforts to ensure a target of

28 batches per month

is met by minimizing shutdown time and non-process time through effective planning and coordination with the maintenance team.

Material and Capacity Management :

Oversee the supervisors' activities to ensure the accurate physical weighing, counting, and loading of raw material to meet the target capacity of

10+ tonnes per batch .

Process Optimization :

Identify process bottlenecks and suggest improvements to increase overall plant productivity.

Oil and Gas Control :

Ensure the proper measurement, recording, and consumption control of oil, and oversee the transfer of extra gas to the balloon plant to prevent venting.

2. Safety, Compliance, and Quality Assurance

Enforce Safety Protocols :

Ensure supervisors strictly enforce all safety guidelines, company policies, and procedures, including mandatory presence during critical operations (e.g., carbon door opening, burner startup).

Permit and Compliance Oversight :

Guarantee that work does not begin without a valid

HOT WORK PERMIT

and oversee supervisors to ensure timely fire tender calls when necessary.

Quality Control :

Supervise the accurate weighing and recording of output materials (carbon, steel) and ensure carbon samples are sent to the laboratory for testing and tagged according to the lab report.

Equipment Readiness :

Verify that all equipment (reactors, nitrogen plant, instruments) is fit for operation, properly maintained, and functioning, including the calibration schedule of all instruments.

3. Team Leadership & Supervision

Supervisory Management :

Lead, mentor, and manage a team of 9 Production Supervisors, ensuring they effectively perform their daily duties.

Performance Monitoring :

Review daily production records and logbooks, reporting deviations, team performance issues, and progress directly to senior management.

Team Development :

Provide mentorship, training, and opportunities for professional growth to supervisors and their respective teams.

Manpower and Shift Coordination :

Coordinate with HR regarding overtime, attendance records, and manpower adjustments for absences or leave.

Shift Handover :

Ensure smooth and effective shift changeovers with complete logbook entries.

4. Maintenance and Resource Coordination

Maintenance Planning :

Oversee the supervisors' efforts to schedule, follow, and coordinate reactor general maintenance (at least

once a month ) as per SOP.

Breakdown Management :

Assess critical situations immediately, and coordinate effectively with the maintenance, safety, and production teams to resolve issues quickly.

Resource Availability :

Ensure the necessary tools, equipment, and consumables are available for continuous operation.

Qualifications

Bachelor's degree in Chemical, Mechanical, or Production Engineering (or related field).

Minimum of 5 years of experience in a supervisory or management role within a batch processing or heavy industrial environment.

Proven experience managing a large team, preferably supervising other supervisors or engineers.

Strong knowledge of industrial safety procedures, maintenance scheduling, and quality control.

Excellent coordination, communication, and problem-solving skills.