Engineer - Process Engineering

Job Name : Engineer

Department : Process Engineering

Roles And Responsibilities

• Analyze and optimize manufacturing processes to improve efficiency and reduce waste.
• Handle all activities related to blade manufacturing processes, including new tool, jig, and mold installation and commissioning.
• Develop and implement process control strategies and standard operating procedures.
• Prepare annual and monthly maintenance plans for moulds, equipment and tooling.
• Collaborate closely with Process, Production, Planning, and Maintenance teams for mold maintenance and rectification activities.
• Define tooling requirements, validate tools, and coordinate handover to Production, Maintenance, Quality, and Safety teams.
• Monitor production metrics and troubleshoot process-related issues.
• Prepare and analyze monthly maintenance costs and implement actions to reduce expenses.
• Ensure compliance with all safety and quality standards.
• Lead tooling design reviews and support the development of new tooling for blade manufacturing.
• Analyze tooling performance and implement improvements to enhance durability, cycle time, and ergonomics.
• Lead continuous improvement initiatives using methodologies like Lean, Six Sigma, or Kaizen
• Coordinate with suppliers for tooling procurement, refurbishment, and upgrades.
• Develop solutions to improve efficiency and minimize waste.
• Maintain documentation for tooling specifications, maintenance records, and change management.
• Support New Product Development by designing and validating tooling for new blade models.
• Apply systematic problem-solving techniques to identify root causes of tooling failures and production inefficiencies.
• Support equipment selection, installation, and commissioning.
• Document process changes and maintain technical records.

Experience

Knowledge Required

Skills Required

Statistical Analysis, Bom, Lean Manufacturing, Autocad, Aspen Plus, Risk Assessment, Change Management, Ppap, Quality Control