Plant Head - (Manufacturing & Production- Transformer)

Key Responsibilities :

• Oversee  end-to-end plant operations  , ensuring  seamless transformer manufacturing, production planning, and supply chain efficiency  .
• Drive  Lean Manufacturing, Six Sigma, and Kaizen methodologies  to optimize  transformer production, assembly, and testing  .
• Implement  cost reduction initiatives, waste management, and resource efficiency strategies  to enhance  manufacturing KPIs  .
• Ensure  compliance and standards  for  transformer design, manufacturing, and testing  .
• Lead  cross-functional teams  to achieve operational excellence and streamline  coil winding, core assembly, vacuum drying, insulation, oil filling, and final testing  .
• Manage  workforce planning, supplier coordination, and raw material procurement  (copper, CRGO steel, insulation materials) for uninterrupted  transformer production  .
• Develop and execute strategies for  continuous improvement, automation (SCADA, IoT in manufacturing), and digital transformation  .
• Ensure customer satisfaction by maintaining  high-quality manufacturing standards  , optimizing  production cycle times  , and ensuring  on-time delivery  .
• Collaborate with  R&D and design teams  to enhance  transformer efficiency, reduce failure rates, and improve product lifecycle management  .
• Implement  quality assurance processes, statistical process control (SPC), and failure mode analysis (FMEA) to minimize defects  .

Key Skills & Qualifications :

Bachelor s / Master s in Mechanical, Electrical, or Production Engineering  .

15+ years of experience  in  transformer manufacturing, production planning, quality management, and plant operations  .

Expertise in  power & distribution transformer production, lean manufacturing, Six Sigma, and industrial safety  .

Strong knowledge of  inventory control, SAP / ERP systems, and quality management frameworks (ISO, BIS, OHSAS)  .

Proven leadership in  managing large-scale manufacturing teams, driving process improvements, and achieving business objectives  .

Hands-on experience in  transformer design optimization, CAD modeling, insulation system design, and testing procedures  .

Strong understanding of  TPM (Total Productive Maintenance), value engineering, and defect analysis techniques  .

Excellent  communication, problem-solving, and decision-making abilities  .

Key Skills :

Production

Design

Quality

Team Handling

Skills Required

Sap, Erp, Spc, Cad, Iso, bis