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Manager - Engineering - Forging

Manager - Engineering - Forging

ConfidentialPune
24 days ago
Job description

Key Responsibilities :

Forging Design & Development

  • Lead and manage the engineering function for forging operations (hot, warm, or cold forging).
  • Review product drawings and translate them into forgeable designs.
  • Oversee die and tooling design in coordination with the tooling department.
  • Use simulation software (e.g., DEFORM, QForm, ForgeNxT) to validate and optimize forging processes.
  • Support new product development from RFQ to production phase.

Process Engineering & Optimization

  • Develop process flow charts, forging sequences, and layouts for new and existing parts.
  • Standardize forging parameters (temperature, force, die design, etc.) and implement best practices.
  • Identify and implement process improvements to reduce cycle time, scrap, and rework.
  • Work closely with quality, production, and maintenance teams to troubleshoot and solve shop floor issues.
  • Documentation & Quality

  • Prepare and maintain process documents (SOPs, work instructions, FMEA, control plans).
  • Support PPAP / APQP documentation and customer approvals for new components.
  • Ensure compliance with ISO / TS / IATF standards and customer-specific requirements.
  • Team & Vendor Coordination

  • Lead a team of design and process engineers.
  • Collaborate with die / tool vendors, material suppliers, and machinery OEMs.
  • Provide technical support to production and training for engineers and operators.
  • Qualifications :

  • Bachelor's degree in Mechanical / Metallurgical / Production Engineering
  • M.Tech or PG Diploma in Forging Technology (preferred)
  • Experience :

  • 8–15 years of relevant experience in forging engineering, preferably in automotive, aerospace, oil & gas, or industrial sectors
  • Hands-on experience in forging simulation, die design, and process optimization
  • Key Skills :

  • Strong knowledge of forging processes (closed-die, open-die, upset forging, etc.)
  • Proficiency in CAD (AutoCAD, SolidWorks, Creo) and simulation software (DEFORM, QForm, etc.)
  • Understanding of metallurgy, material flow, and heat treatment processes
  • Experience in lean manufacturing, Six Sigma, and continuous improvement tools
  • Excellent leadership, communication, and problem-solving skills
  • Skills Required

    rfq development , DEFORM, Sop, Cad, Autocad

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