[19 / 10 / 2025] Plant Manager

Job Description : Plant Manager - BSFL Processing Facility

Position Title : Plant Manager

Company : Jital Solution Private Limited

Department : Operations

Location : Dhar, Madhya Pradesh (60 KMs from Indore)

Employment Type : Full-time

Reports To : CEO / Managing Director

Salary Package : 8-10 LPA

Company Overview

Jital Solution Private Limited is a pioneering biotechnology company that harnesses the power of Black Soldier Fly Larvae (BSFL) technology to address two critical global challenges : food waste and protein shortages. Through cutting-edge bioconversion processes, we transform organic waste into high-quality, protein-rich animal feed (60%+ protein) and organic fertilizer, creating a sustainable circular economy model. Our innovative solutions serve the aquaculture, poultry, and pet food industries while promoting marine biodiversity and supporting UN Sustainable Development Goals.

Position Overview

We are seeking an experienced and dynamic Plant Manager to oversee all aspects of our BSFL processing facility operations. The successful candidate will be responsible for managing the complete bioconversion process, from organic waste input to high-value protein output, ensuring optimal production efficiency, quality standards, safety compliance, and environmental sustainability. This role requires expertise in biotechnology processes, manufacturing operations, and sustainable production methodologies.

Key Responsibilities

BSFL Production Management

Bioconversion Process Oversight :

Manage the complete BSFL lifecycle from egg hatching to larval harvesting and processing

Oversee breeding unit operations including adult fly mating, egg production, and larvae nursery management

Monitor and optimize waste pre-processing operations including organic waste sorting, grinding, and formulation

Ensure proper larvae feeding, growth monitoring, and harvesting at optimal developmental stages

Supervise post-processing activities including larvae drying, protein extraction, and packaging

Production Planning & Optimization :

Develop and execute production schedules to meet customer demand for animal feed products

Optimize bioconversion efficiency targeting 50-80% waste reduction and 20% biomass conversion

Manage production capacity planning and resource allocation across different production lines

Implement lean manufacturing principles to minimize waste and maximize protein yield

Coordinate with quality control teams to ensure 60%+ protein content in final products

Process Control & Monitoring :

Maintain optimal environmental conditions including temperature (25-30°C), humidity (60-70%), and pH levels

Monitor larvae growth rates, feed conversion ratios, and mortality percentages

Implement process control systems for automated monitoring and adjustment

Ensure proper waste-to-protein conversion ratios and product consistency

Manage production data collection and analysis for continuous improvement

Quality Assurance & Compliance

Product Quality Management :

Ensure final products meet specifications for aquaculture, poultry, and pet food applications

Implement quality control protocols for protein content, nutritional value, and safety parameters

Manage testing procedures for essential amino acids, calcium, iron, and B-complex vitamins

Oversee contamination control and maintain sterile processing environments

Coordinate with laboratories for regular product testing and certification

Regulatory Compliance :

Ensure compliance with food safety regulations, FSSAI guidelines, and animal feed standards

Maintain documentation for organic certification and sustainable production practices

Implement HACCP principles and maintain GMP (Good Manufacturing Practices)

Coordinate with regulatory authorities for inspections and compliance audits

Manage environmental compliance including waste discharge and emission standards

Operations & Team Management

Facility Operations :

Oversee daily plant operations including production, maintenance, and logistics

Manage utility systems including power, water, ventilation, and waste treatment

Coordinate preventive maintenance schedules for bioconversion equipment and infrastructure

Ensure optimal plant layout for efficient workflow and contamination prevention

Manage inventory of organic waste feedstock, processing materials, and finished products

Team Leadership :

Lead multidisciplinary teams including production staff, technicians, quality control personnel, and maintenance workers

Provide training on BSFL biology, processing techniques, and safety protocols

Conduct performance evaluations and career development planning for team members

Foster a culture of continuous improvement and innovation in sustainable production

Manage workforce planning and recruitment for specialized biotechnology roles

Safety & Environmental Management :

Implement comprehensive safety protocols for biological and chemical hazards

Ensure proper use of personal protective equipment and safety training programs

Manage waste treatment systems and environmental impact minimization

Coordinate emergency response procedures and incident investigation

Maintain occupational health standards and worker safety compliance

Business Performance & Strategy

Financial Management :

Manage plant budget including operational expenses, capital investments, and cost optimization

Monitor key performance indicators including production costs, yield rates, and profitability

Implement cost-saving initiatives while maintaining product quality and safety standards

Coordinate with procurement teams for raw material sourcing and vendor management

Prepare financial reports and variance analysis for management review

Technology & Innovation :

Stay current with BSFL technology advancements and industry best practices

Evaluate and implement new processing technologies and automation systems

Collaborate with R&D teams for product development and process improvements

Manage technology transfer from pilot scale to commercial production

Drive digital transformation initiatives including IoT monitoring and data analytics

Customer & Stakeholder Relations :

Coordinate with sales teams to meet customer specifications and delivery schedules

Manage customer audits and facility tours for aquaculture, poultry, and pet food clients

Maintain relationships with organic waste suppliers and feedstock providers

Coordinate with logistics teams for product distribution and supply chain optimization

Represent company at industry conferences and sustainability forums

Required Qualifications

Education & Experience

Master's degree in Biotechnology, Food Technology, Chemical Engineering, or related field

Minimum 8-12 years of experience in manufacturing / processing plant management

Previous experience in biotechnology, food processing, or agricultural industries preferred

Experience with biological process control and fermentation / bioconversion technologies

Knowledge of insect farming, aquaculture feed, or animal nutrition industries advantageous

Technical Competencies

BSFL & Biotechnology Knowledge :

Deep understanding of insect biology, particularly Black Soldier Fly lifecycle and behavior

Knowledge of bioconversion processes, organic waste treatment, and sustainable production

Experience with biological process optimization and yield improvement techniques

Understanding of animal nutrition requirements for aquaculture, poultry, and pet food applications

Knowledge of protein extraction, drying, and processing technologies

Manufacturing & Process Management :

Expertise in production planning, scheduling, and capacity management

Experience with process control systems, automation, and monitoring technologies

Knowledge of lean manufacturing, Six Sigma, and continuous improvement methodologies

Understanding of food safety standards, HACCP, and quality management systems

Experience with regulatory compliance and documentation requirements

Leadership & Management :

Strong leadership skills with experience managing diverse, technical teams

Excellent project management capabilities with ability to handle multiple priorities

Financial management skills including budgeting, cost control, and P&L responsibility

Change management experience for technology implementation and process improvements

Communication skills for stakeholder management and cross-functional collaboration

Key Performance Indicators

Production Metrics :

Achieve 95%+ production schedule adherence and on-time delivery

Maintain 75-80% waste reduction efficiency and 18-22% biomass conversion rates

Ensure 60%+ protein content consistency in final products

Achieve production cost targets and yield optimization goals

Quality & Compliance :

Maintain zero food safety incidents and regulatory compliance violations

Achieve customer quality specifications with

Ensure 100% traceability and documentation compliance

Maintain environmental compliance with zero discharge violations

Team & Safety :

Achieve zero lost-time accidents and maintain safety incident rates below industry standards

Maintain team productivity and engagement scores above 85%

Achieve training completion rates of 95% for all safety and technical programs

Maintain staff turnover below 10% annually