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Automation Engineer

ConfidentialVadodara

25 days ago

Job description

Educational Requirements

Technical education.
English read, written, spoken

Desired Knowledge / Experience

General understanding of welding timers and guns is desirable.

Hand on experience for Programming and Maintenance of various type of robotics application like welding, preferrable Kuka and NC Controller

Knowledge of welding parameters for MiG / MaG welding

Knowledge of PLCs, like Siemens Step 7, S1200...etc

Knowledge of simulation softwares, like RobCAD, Process Simulate

Familiarity with basics of global Industrial Robot standards and specification.

Working knowledge in Quality, EHS standards and Ergonomics.

Knowledge of CAD and PLM tools (CATIA, DELMIA)

Behavioural Competencies

Conscientious. Commits and delivers.

Team Player.

Able to perform the tasks independently

Decisive. Obtains and uses necessary information to make decisions. Refers decision to others when appropriate

Self-Motivation.

Logical and organized

Good communication.

Key Responsibilities :

Make adjustments on existing robot weld programs

Program spot welding / MiG welding robot on various systems to ensure optimal production output

Review and improve robotic process and sequence to improve cycle times

Provide daily production support for robotic weld cells

Conduct troubleshooting and repairs on PLC controlled systems and programs

Check completed parts to ensure compliance with required weld quality acceptance criteria

Modify existing robot programs to improve robot reliability, maintainability,& performance

Conduct root cause analysis for all robot downtimes

Work with equipment OEM to improve robotic cells and address operational issues

Continuous improvement of robotic stations efficiencies

Leading co-engineering phase during design development

Conduct trainings for Operators

Lead the SAT and FAT validation for Robotic Cells

Strong co-ordination with consultant team for design review, schedule monitoring, detail planning activity

Productivity Improvement intiatives

Manage all documents control, special process, flow charts. Prepare & maintain assembly instructions for production area

Participating to the development of the tooling strategy including the evaluation of re-use of existing tooling

Collision detection Test for the first serial production

Prepare SOP for robot programming & maintenance

ONLINE programming : Robot sequence validation, welding spot validation, cycle time validation using RobCAD / Process Simulate softwares

Installation, verification of welding robots bringing the system to stage ready for production.

Breakdown analysis, Root cause of Corrective Maintenance and Preventive Maintenance, Elimination of the problems, MTTR, MTBF, Utility cost controlling, maintenance cost controlling

Leading Digitalization drive for complete site

Implementation of Low Cost Automations

Other activities :

Bring his expertise to the industrial Costing Manager during tender phase

Participates to R&D programs as industrial representative.

Perform industrial REX on manufacturing processes.

Skills Required

C# Programming, Python Scripting, Project Management, PI System, Data Analysis

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Automation Engineer • Vadodara

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