Powertrain Engineer
Experience : 4-8 yrs
Job Location : Pune
Job Description / Roles & Responsibilities :
Responsible for executing the activities necessary to ensure validated release and sign-off of dedicated vehicle components and sub-systems including co-ordination to ensure appropriate cross functional representation and input from all relevant areas.
The area of responsibility your activities will include :
- Packaging of High Voltage Cables, busbar and It’s layout along with Plastic carriers required for HV & LV Battery pack.
- Update in harness routing and Busbar based on Repackaging of interface components with co-ordination to system integration engineering team.
- Understanding the Energy Storage system (Battery) sizing for Targeted vehicle performance.
- Collaborate with systems engineers to ensure implementation of design changes during program development, prototype and production build phases according to project timeline.
- Carry out stack-up analysis on Designed components.
- Develop harness / Busbar / Cell packaging, list out issues and drive resolution prior to validation builds.
- Creating Test case, Design Rule or requirements as required.
- Benchmarking & Concept Development.
- Working on QAF, RFQ and Support Plan along with supplier / Buyer & VFM team.
- Creating and managing DFMEA, PFMEA, BOD, BOP.
- Comply with Grade / EMC / Safety Compliance.
- Design and develop interface Plastics / sheet metal components required in Battery enclosure.
- Support development of parts In-house or at supplier end.
- Support in testing of the parts at supplier or in-house as per DV or PV.
- Participate in Supplier PPAP activities & Periodic audits of suppliers to improve the quality and process improvements.
- Support builds, creating supply plan for M1 / VB & for production cars (Saleable vehicles).
- Engineering solution for build issues & containing and fixing issues on current production vehicle.
- Support creating a Circuit Schematics and validate the circuit for full architecture of the vehicle.
- Release 3D Harness Assembly Model in PLM.
- Experience of various change management processes like Engineering Change Requests etc.
- Selection of harness coverings based on 3D model routing and packaging & surrounding geometry.
- Develop harness packaging issues list and drive resolution prior to validation builds.
Knowledge / Experience :
Prior Experience on HV battery pack, Cells and Modules.Hands on experience with Designing and development on EDS HV harness and busbars, BMS.Hands on experience in GD&T and tolerance stack up along with Sheet metal and Plastic part design.Excellent communications skills demonstrated ability to communicate at all levels.Good Knowledge on Tooling feasibility, Raw materials and their sources & familiarity with full design life cycle process.Knowledge of EDU, Battery Modules, Busbar, DCDC converter and motors will be added advantage.Knowledge of Life cycle of a vehicle will be an added advantage.Key practitioner in problem solving techniques (eg : six-sigma)Understanding of DFMEA, PFMEAExperience of using industry standard ECR processes.Experience EDS power distribution and components.Good level of knowledge about manufacturing methods / technologies used for EDS Power DistributionPreferred :
Experience in Electrical wiring harness, busbar, Fuse, connectors, relays, routing and packaging in CATIA V5 / V6Demonstrable experience of system release responsibility from concept to manufactureWorking knowledge of project delivery processesKnowledge of bracket design / plastic parts design