Job Details
Position : Deputy Manager Operational Excellence
Job Location : Halol
About the company :
One of the leading names into electrical equipments manufacturing
Job Requirement :
- B.E Mechanical with 8+ years' experience into operational excellence, continuous improvement, or process optimization within manufacturing industry
Job Description :
Operational Excellence & Process Improvement :
Measure and monitor Overall Equipment Efficiency (OEE) for critical workstationsIdentify process bottlenecks and implement lean-based solutions to enhance productivity, reduce waste, and improve qualityLead initiatives using Lean, Six Sigma, Kaizen, and TPM tools to embed a culture of continuous improvementDrive 5S implementation and maintain workplace housekeeping standards through audit-backed practicesImplement one-piece flow / continuous flow concepts to eliminate production waste and improve flexibilityMap current process using VSM, Takt Time, SMED, and propose new streamlined workflowsPerformance Monitoring & Reporting :
Develop and maintain dashboards and KPIs related to Productivity, Quality, Safety, and BreakdownConduct RCA, CAPA, and risk mitigation for process deviations and inefficienciesPrepare reports and visual boards reflecting status on Quality, Productivity, and Equipment HealthVisual Management & Quality Tools :
Implement visual controls for work instructions, safety, 5S, and status indicatorsCreate scientific flowcharts, PFMEA, and product status indicatorsFacilitate use of visuals for training, tracking, and daily shopfloor monitoringTPM & SMED Implementation :
Apply TPM principles using the 8-pillar methodology and lead related projectsDrive SMED (Single-Minute Exchange of Dies) implementation to reduce changeover time and increase throughputTraining & Change Management :
Conduct training sessions on Lean, 5S, SMED, TPM, and operational excellence practices for shopfloor and supervisory teamsSupport change management initiatives to build a culture of Kaizen and problem-solvingMentor team members on productivity, quality, and safety enhancementsQMS & Compliance :
Maintain and manage documentation in compliance with ISO & OEHS systemsConduct internal audits and support external audit processesHold internal / lead auditor certification and apply audit findings towards operational improvementsContinual Improvement (Kaizen & Suggestion Programs) :
Drive idea generation through Kaizen programs; screen and implement selected suggestionsTrack and report number of Kaizens implemented and benefits realizedCapture and share learnings and improvements monthlySkills and Competencies :
In-depth knowledge of Lean Manufacturing, Six Sigma, 5S, Kaizen, SMED, TPM, and Visual ManagementStrong analytical and problem-solving abilities; skilled in RCA, CAPA, and risk analysisProficient in MS Excel, PowerPoint, and ERP tools (preferably SAP)Skilled in data visualization and KPI dashboard developmentStrong facilitation and communication skills; ability to lead cross-functional teamsCertified Internal / Lead Auditor for ISO & OEHS systemsContact Person : Sagar Makwana
Email : sagari@namanstaffing.com
Interested candidates can directly APPLY on the below link