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Automation System Engineer

Automation System Engineer

Dhruv Corporate (HR) Solutions Pvt. Ltd.Rajkot, Gujarat, India
5 hours ago
Job description

Job Title : System Engineer – Automation

Department : Automation / Engineering

Industry : Textile Engineering / Textile Machinery Manufacturing

Location : Ahmedabad

Reports To : Head – Automation / Engineering Manager

Job Purpose

To design, develop, implement, and maintain automation systems across textile machinery and manufacturing processes. The role focuses extensively on Siemens PLC programming, HMI / SCADA development, and integrating advanced automation solutions to improve machine performance, reliability, and production efficiency.

Key Responsibilities

1. PLC Programming & Automation Development

  • Develop, test, and commission Siemens PLC programs (Siemens S7-1200 / 1500, TIA Portal, Step 7).
  • Create and modify HMI / SCADA screens (WinCC, WinCC Flexible).
  • Troubleshoot, optimize, and upgrade PLC logic to improve machine performance.
  • Implement structured programming standards and maintain code documentation.

2. Automation for Textile Machines

  • Work on automation of various textile machinery such as spinning, weaving, knitting, dyeing, finishing, or processing machines.
  • Integrate sensors, actuators, drives, and motion control solutions for precision control.
  • Ensure automation solutions meet textile production quality, speed, and safety standards.
  • 3. System Integration & Testing

  • Interface PLCs with peripheral systems such as VFDs, servo drives, motors, and industrial instrumentation.
  • Perform FAT (Factory Acceptance Test) and SAT (Site Acceptance Test).
  • Coordinate with mechanical & electrical teams for seamless integration of automation systems.
  • 4. Maintenance & Troubleshooting

  • Provide advanced technical support for breakdowns, logic failures, communication errors, and system malfunctions.
  • Ensure minimum downtime through predictive and preventive maintenance techniques.
  • Maintain diagnostic tools and perform root cause analysis for repeated issues.
  • 5. Documentation & Compliance

  • Prepare technical documentation including wiring diagrams, logic flowcharts, and operating manuals.
  • Ensure compliance with industry standards (CE, ISO, safety interlocks, etc.).
  • Maintain version control and backup of all PLC / HMI programs.
  • 6. Continuous Improvement

  • Evaluate existing automation systems and propose upgrades for efficiency and cost reduction.
  • Participate in digital transformation initiatives (IoT, data logging, MES integration).
  • Train operators and maintenance teams on new automation systems.
  • Skills & Competencies Required

    Technical Skills

  • Strong expertise in Siemens PLCs (S7-300 / 400 / 1200 / 1500).
  • Proficiency in TIA Portal, Step 7, WinCC HMI / SCADA.
  • Experience with industrial communication protocols : Profibus, Profinet, Modbus, Ethernet / IP.
  • Knowledge of VFDs, servo systems (Siemens Sinamics preferred).
  • Strong understanding of automation in textile machinery.
  • Ability to read electrical drawings and P&ID.
  • Soft Skills

  • Strong analytical and problem-solving skills.
  • Good communication and cross-functional coordination.
  • Ability to work independently and manage projects.
  • Attention to detail and commitment to quality.
  • Qualifications & Experience

  • B.E. / B.Tech in Electronics, Electrical, Instrumentation, Mechatronics, or related field.
  • 3–8 years of experience in automation engineering, preferably in textile industry.
  • Hands-on experience with Siemens PLC & HMI development is mandatory.
  • Experience in commissioning textile machinery automation will be an added advantage.
  • Key Performance Indicators (KPIs)

  • Reduction in machine downtime.
  • Timely completion of automation projects.
  • Program quality and adherence to standards.
  • Successful integration of automation solutions.
  • Operator satisfaction & ease of use of HMI / SCADA interfaces.
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    Automation Engineer • Rajkot, Gujarat, India