Senior Inspection Engineer - Boiler Integrity SpecialistConfidential • Jamnagar, India

Senior Inspection Engineer - Boiler Integrity Specialist

Confidential • Jamnagar, India

19 hours ago

Job description

Job Description : Senior Inspection Engineer (Boiler Modifications & Erection)

Company : Edlipse Engineering Global Pvt Ltd

Location : Nayara Energy, Jamnagar

Position : Senior Inspection Engineer

CTC : 6 Lakh / annum

1. Job Purpose

Focus point for all inspection and NDT activities, providing expert oversight to guarantee the final installation meets all design, code, and safety standards, thereby ensuring the long-term reliability and safe operation of the power plant boiler.

2. Key Responsibilities

A. Pre-Job & Planning Phase :

Review and approve all engineering drawings, design calculations, material specifications, and welding procedures related to the boiler modification project.
Develop and implement a comprehensive Inspection and Test Plan (ITP) for the entire project lifecycle (material receipt, fabrication, erection, pre-commissioning).
Identify and define all Hold Points (H), Witness Points (W), and Review Points (R) within the ITP in consultation with the project management team.
Verify contractor and subcontractor qualifications, including welder certifications, NDT personnel certifications, and quality management systems.

B. Material Management & Fabrication Oversight :

Witness and approve all material (plates, tubes, pipes, fittings) receiving inspections, verifying Mill Test Certificates (MTCs) against project specifications (ASME SA-213, SA-335, etc.).

Perform positive material identification (PMI) using XRF analyzers to prevent material mix-ups.

Oversight of all fabrication processes in the workshop, including cutting, bending, rolling, and fit-up, ensuring compliance with dimensional tolerances and welding procedure specifications (WPS).

Monitor pre-heat and inter-pass temperature controls during welding.

C. Non-Destructive Testing (NDT) Execution & Management :

Hands-on performance and interpretation of critical NDT methods, with mandatory Level-II certification in :

Radiographic Testing (RT) : For volumetric examination of welds in pressurized components (e.g., headers, steam drums, thick-walled pipes).

Liquid Penetrant Testing (DPT) : For surface breaking defects on non-porous materials.

Review and validate NDT reports from subcontractors for other methods (UT, MPT, TOFD, etc.).

Manage the radiographic film / digital data storage, interpretation, and documentation as per code requirements.

Ensure all NDT equipment is calibrated and procedures are approved.

D. Erection & Site Installation Monitoring :

Provide continuous surveillance during the erection of boiler pressure parts (superheaters, reheaters, water walls, economizers, headers).

Witness critical alignment checks, support structure installation, and tube bundle insertion.

Monitor field welding activities, including the control of welding consumables and the maintenance of pre / post-weld heat treatment (PWHT) records.

Verify the proper installation of expansion joints, hangers, and supports.

E. Quality Assurance & Documentation :

Maintain a complete and accurate dossier of all quality records, including :

Material Certifications

Weld Maps & Weld Logs

NDT Reports (RT Films / Images, DPT reports)

Heat Treatment Charts

Dimensional Inspection Reports

Non-Conformance Reports (NCRs) and their closure

F. Compliance & Safety :

Ensure strict adherence to all applicable codes and standards, including but not limited to ASME Section I (Power Boilers), B31.1 (Power Piping), API 510, NBIC (National Board Inspection Code) , and company-specific Asset Integrity procedures.

Enforce all site safety protocols, with specific emphasis on confined space entry, working at heights, and radiography safety permits.

3. Qualifications & Experience

Education : Bachelor's degree in Mechanical Engineering, Metallurgical Engineering, or a related field.

Certifications (Mandatory) :

ASNT NDT Level-II in Radiographic Testing (RT) .

ASNT NDT Level-II in Liquid Penetrant Testing (DPT) .

Certification in Ultrasonic Testing (UT) and Magnetic Particle Testing (MPT) is a significant advantage.

Experience :

A minimum of 5-8 years of direct experience in inspection roles within power plants, refineries, or heavy fabrication shops.

Proven hands-on experience with the fabrication and erection of boiler pressure parts is non-negotiable .

Demonstrable experience in managing quality for brownfield plant modifications and tie-ins.

Technical Knowledge :

Expert-level knowledge of ASME, API, and ASTM codes.

In-depth understanding of welding metallurgy, welding processes (SMAW, GTAW, SAW), and PWHT requirements for Cr-Mo steels.

Proficiency in reading and interpreting P&IDs, Isometric drawings, and fabrication GA drawings.

4. Prequalification Requirements

Candidates must successfully demonstrate the following during the prequalification stage :

Practical NDT Test : Perform on-site RT and DPT on sample welds, interpret results, and produce a formal report.

Document Review : Review a sample set of project documents (fabrication drawing, WPS, MTC) and identify non-conformances.

Technical Interview : A panel interview with the Chief Inspector and Plant Manager to assess technical depth, problem-solving skills, and knowledge of boiler failure mechanisms.

Code Knowledge Assessment : Written or oral assessment on the application of ASME Section I and B31.1.

For Apply [HIDDEN TEXT]

Skills Required

Gtaw, Smaw

Create a job alert for this search

Senior Engineer • Jamnagar, India

Related jobs

Senior Boiler Inspection Engineer

Edlipse Engineering Global Private Limited • Jamnagar, Republic Of India, IN

Job Description : Senior Inspection Engineer (Boiler Modifications & Erection).Edlipse Engineering Global Pvt Ltd.Focus point for all inspection and NDT activities, providing expert oversight to gua...Show more

Last updated: 19 hours ago • Promoted • New!

Boiler Integrity Specialist

Edlipse Engineering Global Private Limited • Jamnagar, Republic Of India, IN

Last updated: 19 hours ago • Promoted • New!

Quality Engineer

People Prime Worldwide • Jamnagar, IN

QA processes, methodologies, and testing Automation tools (selenium).API Testing tools (Manual and Automation) : SOAPUI and Postman or equivalent building test scenarios and acceptance tests.Testing...Show more

Last updated: 30+ days ago • Promoted

Engineer Plumbing & Fire Protection(Hospitals)

WSP in India • Jamnagar, IN

Undertake technical reviews, peer reviews, checks and contribute to the design.Provide continuous feedback to the Associate / Principal Engineer Plumbing & Fire Protection on the effectiveness of th...Show more

Last updated: less than 1 hour ago • Promoted • New!

Senior Process Engineer

L&T Technology Services • Jamnagar, IN

O&G / Chemical / Petrochemical / Refinery sectors.Preparation / review of simulation (Aspen / Hysys / PROII), H&MB, PFD, UFD, P&IDs, Process equipment and Instrument datasheets, carrying out vendor techni...Show more

Last updated: 2 hours ago • Promoted • New!

Billing Engineer

Desire Energy Solutions Pvt. Ltd. • Jamnagar, IN

Prepare, review, and issue project invoices as per contract terms.Ensure accurate, timely billing for services and materials. Maintain complete billing documentation and audit-ready files.Conduct co...Show more

Last updated: 30+ days ago • Promoted

Mechanical Auditor

Indo Amines Limited • Jamnagar, IN

The Mechanical Auditor is responsible for auditing CAPEX and OPEX mechanical activities, validating executed work, verifying procurement and billing accuracy, and ensuring compliance with engineeri...Show more

Last updated: 1 hour ago • Promoted • New!

Quality Specialist

Biorev Studios | 3D Rendering Studio • Jamnagar, IN

Quality Auditor – HVAC Process Call Center / BPO | Work From Home.Office Location : Mohali (Remote – Work From Home).Shift : US Shift (7 : 30 PM – 4 : 30 AM IST during winters) | (6 : 30 PM - 4 : 30 AM IST d...Show more

Last updated: 2 days ago • Promoted

Quality Control Inspector

SINCLUS • Jamnagar, IN

SINCLUS is a Recruitment Company specialized in sourcing of engineering professionals for Global Organizations in the Oil and Gas / Power / Infrastructure sectors. We have the following open positio...Show more

Last updated: 14 days ago • Promoted

Reservoir Engineer

Sofomation Energy PVT Ltd • Jamnagar, IN

Position : Senior Reservoir Engineer.Minimum 10+ years of Experience.Must have Bachelor degree or higher qualification in Petroleum Engineering from a recognized university.Plan & guide Reservoir En...Show more

Last updated: 14 days ago • Promoted

Senior Project Engineer

vConstruct Private Limited • Jamnagar, IN

This role exists to strengthen how projects are planned, coordinated, and delivered.It supports predictable outcomes by turning design information, models, and project data into clear guidance that...Show more

Last updated: 2 hours ago • Promoted • New!

Senior Inspection Engineer - Boiler Integrity Specialist

Edlipse Engineering Global Private Limited • Jamnagar, Gujarat, India

Last updated: 21 hours ago • Promoted • New!

Senior Pressure Vessel Inspector

Edlipse Engineering Global Private Limited • Jamnagar, Republic Of India, IN

Last updated: 19 hours ago • Promoted • New!

Well Engineer

Confidential Jobs • Jamnagar, IN

We have very good opportunity for Lead Wells Engineer role with a TOP MNC @ Bangalore.Company name & detailed Jd will be share later. Job Title : Lead Wells Engineer.Degree in relevant Engineering D...Show more

Last updated: 2 hours ago • Promoted • New!

Senior Engineer - Bridges

WSP in India • Jamnagar, IN

Undertake assessment of existing bridges and preparing assessment reports having assessment / design experience in Steel Composite,. Pretension / Posttension structures.Carry out feasibility studies f...Show more

Last updated: 30+ days ago • Promoted

Senior Manager – R&D (Soluble Cutting Oil)

Confidential • Jamnagar, IN

We’re Hiring : Senior Manager – R&D (Soluble Cutting Oil).Industry : Specialty Lubricants / Metalworking Fluids.Are you a seasoned R&D professional with a strong background in soluble cutting oils / Me...Show more

Last updated: 2 hours ago • Promoted • New!

Site Engineer

R&M Engineers And Services (P) Ltd • Jamnagar, IN

Chennai Kattupali (SEMP) inside port, Chennai.We are seeking a highly motivated and skilled Site Engineer with expertise in E&I (Electrical and Instrumentation) works to join our team on a prestigi...Show more

Last updated: 1 hour ago • Promoted • New!

Fire Protection Specialist

L&T Construction • Jamnagar, IN

Fire Protection Engineer - MEP – Site.To supervise and manage the day-to-day installation and execution of fire protection systems at the project site, including sprinklers, hydrants, wet risers, a...Show more

Last updated: 4 days ago • Promoted