Process Engineering Manager

Key Responsibilities

1. Process & Manufacturing Engineering

Develop, evaluate, and optimize manufacturing processes for

fabrication, tubular components, and paint shop operations .

Troubleshoot process issues and implement

corrective / preventive actions

to improve efficiency and product quality.

Lead

Low-Cost Automation (LCA)

and

Kaizen

projects to enhance productivity and reduce operational costs.

Prepare and validate

process documentation

including SOPs, process flow diagrams, and control plans.

2. Fabrication & Welding Operations

Oversee fabrication processes involving

TIG & MIG welding , ensuring adherence to design and quality standards.

Manage production of

tubular and sheet metal parts , ensuring accuracy of fixtures, jigs, and weld assemblies.

Support

Tool Engineering

in developing and maintaining production tooling for consistent quality output.

3. Paint Shop & Surface Coating

Manage

liquid paint and powder coating operations , including

pretreatment, phosphating, and curing

processes.

Establish and control

paint process parameters

to ensure consistent coating thickness, finish, and adhesion.

Implement paint material control, minimize wastage, and ensure environment, health, and safety (EHS) compliance.

4. Quality & System Implementation

Demonstrate in-depth knowledge of

DFMEA, FMEA, APQP, and PPAP

for process and product validation.

Collaborate with quality and design teams for

first-time-right production , ensuring compliance to

ISO / IATF 16949

standards.

Drive

root cause analysis

and implement

continuous improvement plans

based on quality feedback.

5. Lean Manufacturing & Industrial Engineering

Apply

Lean Manufacturing tools

such as

VSM (Value Stream Mapping) ,

Line Balancing ,

DILO (Day In the Life Of) , and

TOC (Theory of Constraints)

to streamline processes.

Conduct

facility layout planning, capacity analysis , and

workforce optimization

for improved operational flow.

Manage

production services

including routings, cell manufacturing, material handling, and workflow management.

Key Skills & Competencies

Fabrication, Tubular Manufacturing, TIG & MIG Welding

Paint Shop & Powder Coating, Phosphating

Process Engineering, Layout Inspection

DFMEA / FMEA / APQP / PPAP

Lean Manufacturing – VSM, Line Balancing, DILO, TOC

Tool Engineering & Fixture Design

Low-Cost Automation & Continuous Improvement

Production Planning & Industrial Engineering