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Quality Head / DGM (Bicycle industry, 15yr exp as HOD-QC / QA / SQA))

Quality Head / DGM (Bicycle industry, 15yr exp as HOD-QC / QA / SQA))

ConfidentialLudhiana
19 days ago
Job description

Job Responsibilities & KRA's for Quality Head- Bicycles :

SQA

  • Take decision in case of any non-conformity in the product either received from supplier or dealer (accept / reject / deviation) considering material urgency / cost implication.
  • Ensure monthly worst supplier reporting from SQA and ensure supplier process audit plan is prepared and audits are conducted as per plan.
  • Conduct monthly worst supplier meetings with supplier team and review audit observation and closures by suppliers through CAPA.
  • Workout New supplier selection process and approval mechanism based on request from Purchase / internal team.
  • Plan and conduct trainings for supplier teams and internal teams on quality tools eg- 7QC, APQP, FMEA etc.
  • Process improvements and validation of supplier
  • . Vendor Selection, Rejection and Re-appointment of Vendors of major Bicycles parts.

Customer Complaints

  • Redefine the customer complaint SOP and implement time based closure mechanism with robust CAPA and effectiveness check. This should include interim response time, containment action and final closure.
  • In process Quality

  • Implement FOI and patrol inspection in complete plant wherever there is a batch production and 100% inspection in Paint and cycle / wheel assembly.
  • Set up a robust mechanism to capture daily process quality issues and reporting.
  • Workout a Pareto analysis mechanism for high rejection items (Quantity & cost) to define priority for CAPA.
  • To initiate Quality alerts for relevant in process issues and customer complaints.
  • Mechanical Lab :

  • Ensure that calibration of instruments / testing machines (Plan vs adherence).
  • To verify that all quality records are properly maintained such as BIS and ISO requirement records etc.
  • To ensure that random checking of components from stores manufactured in-house or bought out are checked regularly or not.
  • Time and Motion Study and targets revision for all processes and ensure OEE..
  • General Points :

  • Manpower mapping of QA department.
  • Timely preparing of MIS Report and Quality related documents
  • Ensure that all machines should be compatible as per ISO-4210,ISO, 8098
  • Review quality infrastructure and suggest technology up gradation.
  • Ensure that 5S and Kaizen audit plans are adhered.
  • To maintain personal log book (day book in which daily activity in mentioned) and get it reviewed by HOD.
  • Departmental log books to be checked daily along with the personal log book of quality engineers.
  • To perform other duties assigned time to time by seniors / management.
  • Explore & Implement VAVE / Kaizen ideas to generate cost saving by applying automation, productivity improvement and manpower saving etc.
  • Coordination for ISO / Social Audit

  • Ensure Quality Management System processes are established, implemented and maintained.
  • Ensure that even the down line workers in the organization are aware of customer requirements.
  • Act as the key coordinator for the development of the quality system and suggest where improvements are needed.
  • Ensure that company third party accreditations are obtained and maintained (ISO standards)
  • Ensure all policies, procedures, and work instructions are documented in a clear, simple and concise manner and released after management approved.
  • Assist in the preparation of tenders by providing management system related documents.
  • Identify relevant legislative requirements and ensure fulfillment.
  • Control and maintain the company audit and risk assessment schedule.
  • Prepare and submit monthly management reports relating to work done over the month (the improvements, new initiatives or projects).
  • Assist and schedule necessary meetings of departments with the management as and when required.
  • Education

    Bachelor Of Technology (B.Tech / B.E)

    Skills Required

    Quality, In Process Quality Assurance, Quality Rejections, Sqa Testing, Capa, 7 Qc Tools, APQP, FMEAS, Customer Complaints, Inspection Control, Testingtools, 5S, Kaizen

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