Role Purpose :
The AVP - Project Management will lead end-to-end technical planning, design, execution, and commissioning of magnet manufacturing facilities, with a strong focus on rare-earth permanent magnets (NdFeB / Ferrite / SmCo). The role encompasses preparation of Detailed Project Reports (DPRs), plant design, process engineering, equipment specification, vendor coordination, fabrication oversight, installation, testing, and commissioning.
This role will act as the principal technical authority bridging project management, mechanical engineering, chemical processing, and advanced manufacturing processes to ensure world-class operational standards comparable to leading magnet B.Tech / MTech / PhD in Metallurgy / Mechanical Engineering / Chemical Engineering / Materials Science
Experience : 12-18 years of experience in : Magnet manufacturing / Rare earth processing / Advanced materials manufacturing / Plant project execution in heavy engineering or EV component sectors
Desired Experience
Hands-on involvement with :
- NdFeB / SmCo / Ferrite magnet production
- Powder metallurgy and sintering technologies
- Process design and factory setup
- Experience with international plant setup projects (Greenfield or Brownfield)
- Exposure to practices from Chinese / Korean / Japanese magnet manufacturers or Tier-1 automotive suppliers.
Key Responsibilities
1. Technical Project Leadership
Provide strategic technical leadership for magnet manufacturing projects from conceptualization to commissioning.Drive turnkey execution of magnet plant projects including layout planning, process flow optimization, and capacity planning.Act as the single-point technical custodian for project feasibility, timelines, and quality benchmarks.2. DPR & Feasibility Development
Prepare Detailed Project Reports (DPRs) including :
Technical feasibilityProduction capacity modelingProcess flow diagrams (PFDs) and P&IDsCAPEX estimation and ROI analysisUtilities & infrastructure requirement planningDevelop techno-commercial proposals for stakeholders and investors.3. Plant Design & Engineering
Lead design of magnet manufacturing plant including :
Raw material processing areasPowder metallurgy and sintering unitsMilling, pressing, sintering, and heat treatment zonesSurface coating and finishing linesAssembly and magnetization unitsCoordinate architectural and civil layouts aligned to process flow efficiency and safety.4. Process Engineering & Technical Specifications
Define and oversee process design for magnet production stages :
Raw material preparationAlloy melting and strip castingHydrogen decrepitation (HD)Jet milling & powder classificationIsostatic pressingSintering & grain boundary diffusionSurface treatment & coating processesDevelop detailed technical equipment specifications for :
Furnaces (vacuum sintering, annealing)Milling & grinding machinesPressing machinesCoating & plating unitsMagnetizing equipment5. Machinery Procurement & Vendor Management
Evaluate and onboard global equipment vendors (China, Korea, Japan, Europe).Prepare RFQs, technical bid evaluations, and final vendor selection.Ensure compliance with international manufacturing standards and specifications.6. Fabrication, Installation & Commissioning
Monitor fabrication of plant machinery and process installations.Lead site execution including machine alignment, calibration, and testing.Ensure seamless commissioning of production lines and ramp-up operations7. Integration of Mechanical & Chemical Processes
Oversee integration of mechanical and chemical engineering aspects across magnet production.Ensure process stability, yield optimization, and quality consistency.Implement continuous improvement through process automation and control systems.8. Quality & Compliance Management
Establish quality protocols aligned to ISO, IATF, and automotive industry requirements.Ensure compliance with safety regulations, hazardous material handling, and environmental standards.Implement testing protocols for magnetic performance and metallurgical analysis.9. Project Governance & Reporting
Monitor and report project progress to leadership.Manage technical risks and mitigation plans.Ensure timeline adherence and cost control.Key Deliverables
Comprehensive DPR for magnet manufacturing facilityComplete plant layout and process design documentationEquipment technical specification and procurement roadmapFully commissioned magnet production lineOperational SOPs and technical manualsCore Competencies
Strong technical expertise in magnet production processesAdvanced project management capabilityDeep understanding of mechanical & chemical integrationVendor negotiation & technical evaluation skillsRisk management & process optimization mindsetLeadership and cross-functional collaboration(ref : iimjobs.com)
