Production Manager -Enamelling Department-12-15-Narsanda-Nadiad-Gujarat

Role : Production Manager -Enamelling Department

Qualification : B.E. , B. Tech

Location : Narsanda-Nadiad-Gujarat

Experience : 12 to 15 years

Job Description :

Production & Operations

 Plan, organize, and oversee enamelling operations for wires, strips, and CTC to meet

production schedules.

 Monitor line performance, output, and machine utilization (OEE).

 Ensure optimum use of raw materials (copper / aluminium, varnishes, dies, lubricants).

 Control wastage, rejections, and energy consumption.

 Coordinate with Planning & Dispatch to achieve on-time delivery.

Quality & Process Control

 Ensure products comply with IEC, IS, NEMA, ASTM, and customer-specific

standards.

 Monitor film build, adhesion, flexibility, dielectric properties, thermal class, and other

critical parameters.

 Collaborate with QA / QC to resolve in-process and customer quality issues.

 Implement corrective and preventive actions to eliminate defects and complaints.

CTC & Strip Enamelling Focus

 Oversee enamelling process for strips and continuously transposed conductors,

ensuring consistency in insulation quality.

 Optimize enamelling for large cross-section conductors used in transformers and

electrical machines.

 Ensure uniform enamel coating thickness and insulation properties for heavy-duty

applications.

Technology & Process Improvement

 Drive continuous improvements in enamelling technology, productivity, and cost

reduction.

 Support for new enamel types, higher temperature grades, dual coatings, and

customized products.

 Evaluate and implement best practices in enamelling for high-performance wires and

CTC.

Team Management

 Lead and motivate supervisors, operators, and technical staff.

 Allocate manpower effectively across different enamelling lines.

 Conduct training programs on process control, quality, and safety.

Maintenance & Coordination

 Coordinate with Maintenance to minimize breakdowns and downtime of enamelling

lines.

 Plan preventive maintenance and ensure machine health.

 Liaise with Purchase / Stores for timely availability of consumables and raw materials.

Safety & Compliance

 Ensure compliance with EHS standards, particularly in handling varnishes, solvents,

and chemicals.

 Enforce safe operating practices to achieve zero accidents.

 Adhere to statutory and environmental regulations.

Reporting & Documentation

 Prepare daily, weekly, and monthly reports on production, rejections, efficiency, and

downtime.

 Support internal, customer, and certification audits (ISO, IATF, UL, RoHS, etc.).

 Maintain process records and traceability documentation.

Education

Bachelor Of Technology (B.Tech / B.E)

Skills Required

Product Quality