Role & Responsibilities :
- Responsible for the construction of a Greenfield Alloy Steel Plant with an annual capacity of 1 MTPA.
- Executed the full project cycle : Execution, Control, Erection, Testing, and Commissioning.
- Oversaw key installations including Electric Arc Furnace, Ladle Refining Furnace, Continuous Casting Machine, and Submerged Arc Furnace.
- Managed operations and maintenance of the plant post-commissioning.
- In-depth knowledge of tools and techniques for operational and maintenance management systems aimed at optimizing overall equipment effectiveness and profitability.
- Led execution of a 1 million metric tonnes Greenfield SMS project with EAF, LF, CCM (6S-Billet Caster).
- Technical specifications :
- Electric Arc Furnace - 2x16 MVA (Mannesmann Demag make)
- Ladle Refining Furnace - 5 MVA (HBB make)
- VD & VOD - (VAC METAL make)
- Continuous Casting Plant, Bow Type 7.5m radius (Mannesmann Demag)
- Oil & Water Hydraulics (Rexroth Germany / India)
- Finalized technical specifications, GA / detail / manufacturing drawings, and plant layouts in coordination with consultants.
- Evaluated technical offers and finalized contracts / work orders.
- Supervised fabrication and erection of buildings and technological structures.
- Oversaw erection and commissioning of equipment related to Induction Furnace, LRF, CCM, and Rolling Mills—including Civil, Mechanical, and Electrical works.
- Managed operations, maintenance, and project functions across running plant operations, Brownfield, and Greenfield projects on EPC basis.
- Prepared feasibility reports for project financing and statutory approvals.
- Directed and coordinated project activities ensuring completion within the time frame and financial limits.
- Full accountability for progress review, budgeting, cost control, and approval processes.
- Built and led high-performance teams aligned with organizational goals.
Thin Slab Caster – Erection, Testing & Commissioning :
Led the erection and commissioning of Thin Slab Caster equipment (CSM).Commissioned radiography equipment for coil quality delivery.Oversaw ROT, laminar cooling systems, side guide systems, down coiler, and coil conveyor systems.Managed BUR & WR Choke Changer with hydraulic power pack and piping, BUR & WR choke tilter, roll grinder, ventilation & HVAC systems, and cellar equipment and tanks.Supervised power packs, hydraulic piping, and roll cooling systems.Domain Skills :
Project Planning & Execution
Comprehensive project planning including process, equipment, manpower, and budget alignment.Monitored project execution to ensure timely and cost-effective delivery.Plant Operations / Maintenance
Coordinated plant activities for optimized resource utilization.Developed SOPs and work instructions for plant operations.Implemented preventive and corrective maintenance systems.Vendor Development
Planned materials and developed vendor network for timely and cost-effective procurement.Ensured quality standards and vendor compliance.Quality Assurance
Ensured adherence to quality standards across projects, operations, and maintenance.Coordinated with consultants, vendors, and support functions.Man Management
Led and motivated workforce; delivered on-the-job training.Built a strong, results-driven team culture.IT Skills
Proficient in MS-DOS, MS Office, MS Projects, Primavera P6, AutoCAD.Skills Required
Project Execution, Ms-dos, Ms Office, Primavera P6