Inspection & Quality dept

A Diploma Mechanical Engineer in an Inspection & Quality department within the metal industry typically performs hands-on quality control functions, ensuring raw materials, in-process components, and finished products meet engineering specifications and industry standards.

Core Job Responsibilities

Inspection and Testing : Conduct visual and dimensional inspections of mechanical components, parts, and finished products using precision measuring instruments such as calipers, micrometers, height gauges, and bore gauges.

Blueprint and Specification Interpretation : Read and interpret technical drawings, blueprints, and engineering specifications (including Geometric Dimensioning and Tolerancing - GD&T) to verify product accuracy and compliance with design requirements.

Documentation and Reporting : Accurately record and maintain detailed documentation of all inspection results, including test certificates and quality reports. Issue Non-Conformance Reports (NCRs) for any deviations or defects found.

Compliance Adherence : Ensure all manufacturing and inspection processes adhere to internal quality management systems (e.g., ISO 9001) and relevant industry standards (e.g., ASTM, ASME, AISC).

Collaboration and Corrective Action : Work closely with production, engineering, and design teams to communicate quality issues, perform root cause analysis of defects, and implement effective corrective and preventive actions (CAPA).

Equipment Maintenance : Maintain the accuracy and reliability of all inspection and testing equipment by following established calibration procedures and schedules.

Process Improvement : Participate in continuous improvement initiatives (e.g., Lean, Six Sigma) to enhance product quality, reduce waste, and optimize inspection and production workflows.

Supplier Quality (Incoming Inspection) : Perform quality checks on incoming raw materials and components from suppliers to ensure they meet procurement specifications.

Key Skills Required

Technical Proficiency : Strong understanding of mechanical engineering principles, materials science (especially metals), and various manufacturing processes such as casting, forging, machining, and welding.

Measuring Instruments : Hands-on experience with both basic and advanced measuring instruments, potentially including Coordinate Measuring Machines (CMMs) or Non-Destructive Testing (NDT) methods (e.g., ultrasonic, magnetic particle inspection).

Attention to Detail : Meticulous observation skills to identify minute defects or inconsistencies.

Analytical & Problem-Solving Skills : The ability to analyze data, identify problems, and think critically to develop and recommend solutions.

Communication Skills : Effective written and verbal communication skills for clear documentation, reporting, and collaboration across different departments.

Computer Literacy : Basic knowledge of MS Office (Excel, Word) and familiarity with quality management software (QMS) or ERP systems for data entry and documentation.

This role is vital for maintaining product integrity and ensuring customer satisfaction within the metal industry supply chain.

How to Become a Mechanical Inspector : Career Path

Skills Required

Diploma In Mech