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Sr Engineer- Advanced Battery Testing
V-GuardKochi, Kerala, India26 days ago
Job descriptionVerify application compatibility across various power electronics systems and operational Perform safety-critical tests, including nail penetration, thermal runaway simulation, Conduct environmental and mechanical robustness tests (thermal cycling, vibration, Perform accelerated life testing (HALT, endurance runs) to assess pack reliability. Execute BMS functional verification for pack-level applications and ensure compliance Support limited cell-level characterization and BMS testing when required. Operate and maintain DAQs, oscilloscopes, thermal chambers, environmental chambers, Conduct Root Cause Analysis (RCA) for pack-level failures and recommend design or Analyse test data to support Design for Manufacturing (DFM) and design optimization. Prepare detailed technical reports with test results, deviations, conclusions, and Ensure compliance with relevant IEC, BIS, UN38.3, and other applicable standards. Expertise in battery pack testing methodologies for advanced chemistries. Proficiency in safety and environmental testing for battery packs. Understanding of battery integration with inverters, solar systems, and chargers. Hands-on experience with pack testers, DAQs, and environmental testing equipment. Effective collaboration with R&D internal cross-functional teams. Proactive approach to problem-solving and continuous process improvement. Strong organizational and multitasking abilities. Deep understanding of lithium-ion, sodium-ion, and other advanced battery chemistries. Knowledge of BMS functionality, pack assembly, and safety systems. Skilled in operating oscilloscopes, power analysers, thermal chambers, vibration tables, Ability to execute both manual and automated testing workflows. Proficiency in MS Office for data analysis, reporting, and documentation. Experience in UN38.3, IEC 62133, and BIS safety certification testing. Knowledge of EMI / EMC testing for battery systems. Exposure to statistical reliability tools (Weibull, Arrhenius). Self-motivated, process-driven, and detail-oriented. Strong analytical and strategic thinking skills. Commitment to quality, safety standards, and continuous improvement.
JOB DESCRIPTION
DEPARTMENT : R&D Electronics
POSITION : Senior Engineer – Advanced Battery Testing (Product Validation Lab)
JOB STATUS : Full time
LOCATION : Kochi, HO
Responsibilities :
- Develop and execute Design Verification Plans & Reports (DVP&R) for advanced chemistry battery packs.
- Conduct pack-level performance validation using pack testers, inverters, solar inverters,
solar charge controllers, and chargers.
modes.
overcharge / over-discharge, and short-circuit testing.
humidity, dust ingress).
with safety cut-offs.
and pack test rigs.
process improvements.
recommendations.
Communication :
Strong verbal and written skills for creating clear test plans, procedures, and reports.
Ability to present validation findings to R&D, Operations, and Certification stakeholders
effectively.
Core Competencies :
Interpersonal Competencies
Professional Skills Required :
and environmental test rigs.
Desirable :
Educational Qualifications & Experience :
Bachelor’s degree in Electrical or Electronics Engineering (or related discipline).
5–10 years of hands-on experience in battery pack testing and validation in a product
design validation environment.
Industry Preferred :
Battery system manufacturers, energy storage system developers, inverter / UPS / solar
product manufacturers.
General Requirements :
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Engineer Testing • Kochi, Kerala, India
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