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Engineer - Process Engineering

Engineer - Process Engineering

ConfidentialIndia, Chennai
14 hours ago
Job description

Job Name : Engineer

Department : Process Engineering

Roles And Responsibilities

  • Analyze and optimize manufacturing processes to improve efficiency and reduce waste.
  • Handle all activities related to blade manufacturing processes, including new tool, jig, and mold installation and commissioning.
  • Develop and implement process control strategies and standard operating procedures.
  • Prepare annual and monthly maintenance plans for moulds, equipment and tooling.
  • Collaborate closely with Process, Production, Planning, and Maintenance teams for mold maintenance and rectification activities.
  • Define tooling requirements, validate tools, and coordinate handover to Production, Maintenance, Quality, and Safety teams.
  • Monitor production metrics and troubleshoot process-related issues.
  • Prepare and analyze monthly maintenance costs and implement actions to reduce expenses.
  • Ensure compliance with all safety and quality standards.
  • Lead tooling design reviews and support the development of new tooling for blade manufacturing.
  • Analyze tooling performance and implement improvements to enhance durability, cycle time, and ergonomics.
  • Lead continuous improvement initiatives using methodologies like Lean, Six Sigma, or Kaizen
  • Coordinate with suppliers for tooling procurement, refurbishment, and upgrades.
  • Develop solutions to improve efficiency and minimize waste.
  • Maintain documentation for tooling specifications, maintenance records, and change management.
  • Support New Product Development by designing and validating tooling for new blade models.
  • Apply systematic problem-solving techniques to identify root causes of tooling failures and production inefficiencies.
  • Support equipment selection, installation, and commissioning.
  • Document process changes and maintain technical records.

Experience

  • Over 7 years of experience in the blade manufacturing industry and Minimum 5 years of experience in the process engineering department.
  • Strong knowledge of glass fabric and process materials, including cutting and kitting, prefab, shell, finishing, tooling and material handling.
  • Hands-on experience in change management and tooling processes.
  • Proficient in lean manufacturing tools and methodologies. Skilled in problem-solving tools and their practical application.

    • Knowledge Required

  • Lean manufacturing
  • Change management
  • Risk assessment
  • PPAP, BOM
  • New material homologation process
  • VDA6.3, QMS..etc
  • Strong analytical and problem-solving skills.
  • Proficiency in process simulation and design software (e.g., AutoCAD, Aspen Plus).
  • Knowledge of manufacturing systems, automation, and quality control.
  • Familiarity with statistical analysis and root cause analysis techniques.

    • Skills Required

    Statistical Analysis, Bom, Lean Manufacturing, Autocad, Aspen Plus, Risk Assessment, Change Management, Ppap, Quality Control

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