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Thermax - Plant Head

Thermax - Plant Head

ConfidentialNavi Mumbai, Mumbai, India
5 days ago
Job description

Title : Plant Head Solapur Manufacturing Facility.

Location : Solapur, Maharashtra.

Department : Operations / Manufacturing.

Reporting To : Operations Head.

Brief Job Description

  • The Plant Head will be responsible for leading end-to-end factory operations at Thermaxs Solapur plant, with a focus on achieving operational efficiency , Monthly outputs , ensuring statutory and regulatory compliance, fostering a culture of safety and quality, and driving continuous improvement.
  • The role demands strong leadership in production, maintenance, HR / ER, supply chain coordination, quality assurance, and administration.

Key Roles & Responsibilities

Plant Operations Management :

  • Oversee daily manufacturing activities to ensure Monthly outputs in line with the Business planning ,timely delivery, quality output, and cost control.
  • Lead production planning, execution, stores & inventory management and monitoring in alignment with sales forecasts and customer orders.
  • Ensure machine uptime, process reliability, and throughput maximization through effective maintenance coordination.
  • Administration & Compliance

  • Implement company policies, SOPs, and statutory rules across all functional areas.
  • Handle factory licensing, labor laws, EHS regulations, and other government compliances.
  • Conduct periodic audits (internal & external) for process and statutory adherence.
  • Industrial Relations & Workforce Management

  • Lead harmonious industrial relations (IR) with union and non-union workforce.
  • Address grievances, disciplinary matters, and ensure workforce motivation and productivity.
  • Coordinate with HR for recruitment, training, performance evaluation, and legal compliance.
  • Health, Safety & Environment (HSE)

  • Drive a zero-accident culture; ensure compliance with ISO 14001, ISO 45001, and safety norms.
  • Conduct safety drills, toolbox talks, and enforce use of PPE and safe work practices.
  • Continuous Improvement & Digitization

  • Drive lean initiatives, Kaizens, TQM, TCM, TPM, and 5S to improve productivity and efficiency.
  • Support digitization of plant operations, asset tracking, energy monitoring, and data-driven decisions.
  • Stakeholder Coordination

  • Liaison with supply chain, sales, project management, quality, commercial and finance teams for smooth plant operations.
  • Host customer visits, audits, and ensure factory readiness to meet client-specific requirements.
  • Asset & Inventory Management

  • Manage assets, maintenance schedules, spares planning, and disposal as per company guidelines.
  • Ensure accurate stock levels and efficient utilization of materials and consumables.
  • Responsible for overall inventory management including raw materials, WIP, finished goods, consumables, and spares, ensuring optimal stock levels, minimum working capital, and alignment with production schedules.
  • Should be able to operate ERP-based material control and support SCM in improving inventory turnover ratio.
  • Reporting & Documentation

  • Prepare and present daily / weekly / monthly MIS reports to management.
  • Maintain accurate documentation of production, maintenance, safety incidents, and legal compliances.
  • Desired Profile & Skills

    Education : B.E / B.Tech in Mechanical / Electrical / Production or related field; MBA / PGDM preferred.

    Experience : 15 TO 20 years, with at least 5 years in a senior leadership role in plant / factory operations.

    Knowledge Areas

  • Factory Act, Labour Laws, and Environmental Regulations.
  • ISO, TPM, TCM, TQM, Lean Manufacturing.
  • Budgeting, Cost Control, and CAPEX Planning.
  • Technical Skills : Knowledge of manufacturing and plant maintenance; Proficiency in MS Office, ERP / SAP, CMMS tools.

    Leadership Attributes

  • Strong decision-making and problem-solving skills.
  • Excellent communication and interpersonal abilities.
  • Ability to build teams and drive performance.
  • Crisis management and conflict resolution capability.
  • (ref : iimjobs.com)

    Skills Required

    Tqm, Sap, Tpm, Erp, Iso, Lean Manufacturing, Ms Office

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