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Thermal Design Engineer

Thermal Design Engineer

ConfidentialHyderabad / Secunderabad, Telangana, India
1 day ago
Job description

Job Title : Thermal Design Engineer

Location : Hyderabad, India

Department : R&D / Engineering

Reports To : Head – R&D & Product Development

About PH1 Industries

PH1 Industries Pvt. Ltd. is a leading engineering and fabrication company specializing in Alternate Fuel Feeding Systems , Bulk Material Handling Equipment , and Emission Control Systems for cement, waste-to-energy, and waste management industries.

Position Overview

We are seeking an experienced Thermal Design Engineer to lead the design and optimization of industrial drying systems and thermal process equipment . The ideal candidate will have strong expertise in heat balance calculations, drying kinetics, and CFD analysis for process equipment handling alternate fuels, biomass, and industrial wastes.

Key Responsibilities

  • Perform heat and mass balance calculations for drying systems, including pre-heater, cooler, and hot gas generator integrations.
  • Develop and validate drying kinetics models for various waste and AFR materials (e.g., RDF, biomass, sludge, etc.).
  • Design and size thermal components—heat exchangers, rotary and belt dryers, and air / gas flow systems.
  • Conduct CFD simulations to analyze temperature distribution, flow patterns, and heat transfer efficiency.
  • Optimize energy consumption and ensure compliance with emission and safety standards.
  • Work closely with mechanical, process, and automation teams to translate design concepts into manufacturable systems.
  • Support R&D efforts in prototype testing, performance evaluation, and scale-up design.
  • Prepare technical documentation including design reports, datasheets, and performance specifications.

Desired Skills and Competencies

  • Proven experience in Thermal Process Design , preferably in dryers, heaters, or combustion systems.
  • Strong understanding of thermodynamics, fluid mechanics, and heat transfer .
  • Hands-on experience with CFD tools (ANSYS Fluent, COMSOL, or equivalent).
  • Familiarity with energy efficiency, waste heat recovery , and process integration concepts.
  • Exposure to drying kinetics of waste and AFR materials will be an added advantage.
  • Excellent analytical, documentation, and team-collaboration skills.
  • Education

  • B.E. / B.Tech. or M.E. / M.Tech. in Thermal Engineering, Energy Engineering, or Chemical / Mechanical Engineering .
  • Experience Required : 5+ years
  • Skills Required

    Energy Efficiency, process integration, waste heat recovery , Thermodynamics, Heat Transfer, Fluid Mechanics

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