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MGR (P&F)

MGR (P&F)

Bajaj Auto Ltdindia, India
13 hours ago
Job description

Division

Engineering

Department

Press & Fabrication

Level / Grade

L3

Functional Area

Operations

Job Title

Manager – Press & Fabrication

Reporting

Functional reporting to : VP – Press & Fab

Background

i) Educational Qualification

Desirable : Engineering Graduate

ii) Experience

Minimum : 5

Maximum : 8

iii) Age Limit

Minimum : 25

Maximum : 35

Job Role & Responsibilities

Role :

Planning & Development of process, Equipment, Tooling & automation for 2 Wh.& CVs Press Parts

Process Planning

  • Design simplification & rationalization by drawing study of new parts & identifying DFM, PQS-CTQ points for Sheet metal parts & tubes.
  • Devise standard process & process parameters.
  • Explore AI driven processes

Defect free fast product Introduction

  • Development lead time reduction of tooling / equipment for fast product introduction
  • To establish necessary Poka-Yoke / interlocks for fool proof manufacturing process of sheet metal parts.

    • Flawless Manufacturing & Product quality enhancement

  • Study & resolve quality issues reported by plant & field
  • Improve process reliability to get zero defect part supplies.
  • Aesthetics improvement of visible parts.

    • Cost reduction & Capital Investment avoidance

  • To generate VAVEs for part cost reduction
  • Right sizing of equipment for Capital investment avoidance.

    • Green processes

  • Adaption of Green processes.
  • Explore Resource conservation.

    • Competency Requirements

    Technical / Functional :

  • Thorough knowledge of Stamping processes , Hydroforming process
  • Expertise in understanding process simulation and tooling design
  • Expertise in setting stamping process parameters for Forming, cutting & Hydroforming processes
  • Analytical capability to analyze & resolve the defects reported.
  • Thorough knowledge about process / tool Tryout & proving procedure.
  • Knowledge about automotive industry standards and regulations, applicable.
  • Excel, Power Point, SAP, Team Centre, NX Unigraphics, forming Simulation analysis (e.g. Pam-stamp)

    • Behavioral

    Specific expertise required for functional area :

    Likely sources

    Organization example :

    OEM’s - Honda Motorcycles & Scooter India , TVS Motors , Tata Motors , Honda Cars India , Maruti Suzuki

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    Mgr • india, India