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Manufacturing Engineer - IST Support (Sheet Metal Fabrication)

Manufacturing Engineer - IST Support (Sheet Metal Fabrication)

ConfidentialBengaluru / Bangalore
10 days ago
Job description

What You ll Be Doing

  • Package review - Study the package provided by Sales to determine scope of work, manufacturing feasibility Lead time details
  • Should be able to define best suited manufacturing process, machine selection, process time estimation
  • Should be able to generate Should cost using inhouse calculators Fictivs software recommendations
  • Manufacturing Partners quote scrutiny. To check whether the provided quote is correct in terms of optimized raw material, machining secondary processes costs
  • Should be able to negotiate with Manufacturing partners on quotes provided and get the best costs out to ensure a win win situation
  • Should be able to understand secondary process eg Anodising, Zinc plating, Chemical conversion coatings with respect to their type, class, service class, methods etc
  • Preparing RFQ package to Manufacturing Partners referring to capability capacity plans
  • Calculator Generations - Use own machining expertise understanding of process cost drivers to develop cost calculators
  • DFx Feedback - Should be able to study the 3D Model, 2D prints to determine the manufacturability of the part highlight key points that involve a design change recommendation
  • Automation Feedback - Provide feedback to Quoting SOftware team to improve accuracy of automated quoting of our manufacturing services
  • Packaging costs - Should be able to develop packaging concept provide the same to Logistics team for generating Shipping costs
  • Follow up with Sales for Quoted RFQs feedback on weekly basis also provide feedback to Manufacturing partners about quoted RFQs status
  • Work with CFT in evaluating value deals for project management validation, project de risking, quality documentation
  • Should be able to handle Assembly product structure
  • Help clear technical queries during MP Quotin
  • Maintaining reports for Opportunities quoted won / lost, conversion ratio et
  • Participate in Manufacturing Partners QBR with CFT to address cost issues, conversion ratios etc

Desired Traits

  • 6-8 years of relevant work experience
  • Proficient in GD T
  • CNC Press brake machines : Amada, Trumph, Hindustan Hydraulics similar ones. Bend profile review to determine feasibility. Machine setup trials, bend allowance, K factor, bend radius to material thickness relation
  • CNC Laser cutting machines : Amada, Trumph, HSG. Oxygen Nitrogen assisted cutting. Sheet nesting layout. Should costing
  • CNC Turret punch press machines : Finn power, Yawei, Trumph, Amada. Sheet nesting layout
  • CNC Plasma waterjet cutting machines : machine specifications
  • Raw material knowledge : Chemical mechanical properties : 3xx series, 4xx series stainless steel, 6xxx series, 7xxx series, 5xxx series aluminum alloys, ETP Copper, carbon steel grades, alloy steel grades, material spring back
  • Raw material knowledge : basic sizes available in markets for sheets coils, thickness data
  • Press tool forming - blanking, piercing, parting, trimming, shaving process tools
  • Classification of press as per source of power, numbers of slides, type of frame construction, type of drive
  • Welding processes : TIG, MIG, MAG, SMAW, GTAW, Laser welding
  • Welding standards codes related to AWS, DIN, ISO, ASME
  • Distortion in welding : effect remedies
  • Welding filler wires : types classifications
  • Basic knowledge related to Non destructive testing
  • Secondary process : painting process, paint_primer, thinner preparation , mixing ratios, should costing for painting
  • Secondary process : Powder coating process, glass transition temperature, should costing for powder coating, types of powders, 7 tank process
  • Secondary process : Galvanised Iron coating process
  • Measurement of film thickness for both powder coating painting process.
  • Basic knowledge about painting powder coating defects identifications remedy
  • basic knowledge about deburring
  • Inspection instruments methods to help improve DFM feedback
  • PPAP documentation
  • ISO 9001 : 2015 Documentation
  • AS9100D documentation
  • Proficient written oral communication skills
  • Excel Google sheet expertise
  • Production costing background
  • Packaging estimation : concept to development
  • Skills Required

    Troubleshooting Skills, iso standards, Process Optimization, Sheet Metal, Lean Manufacturing, Quality Control

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    Manufacturing Engineer • Bengaluru / Bangalore

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