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Quality Assurance Executive - Printing & Packaging Industry

Quality Assurance Executive - Printing & Packaging Industry

S&S PackagingMaharashtra, India
3 days ago
Job description

Job Description

Executive – Quality (Offset / Gravure)

Experience : 0–2 years

Reports to : Senior Executive – QA / QA Manager

Division : Assigned to either Offset or Gravure

Role Summary

A hands-on and learning-focused role responsible for executing day-to-day quality operations across  incoming inspection, process quality, outgoing checks, lab tests, and documentation . The role supports the QA team in maintaining product quality, ensuring compliance with specifications, and detecting defects in Offset or Gravure printing.

Detailed Responsibilities

1. Incoming Quality (Offset & Gravure)

  • Inspect substrates : paper, boards, flexible films, foils, metallized films, laminates, etc.
  • Check parameters like GSM, micron, moisture, COF (for films), stiffness, gloss and smoothness.
  • Inspect inks, varnishes, adhesives, coatings for shade, viscosity, batch quality and contamination.
  • Check plates (offset) and cylinders (gravure) for scratches, dents, engraving uniformity.
  • Verify supplier documents like COA, batch slips and compliance certificates.
  • Raise NCR for incoming defects and quarantine non-conforming material.
  • Update incoming inspection records in QMS / ERP.

2. In-Process Quality – Offset (if assigned to Offset division)

During Make-ready :

  • Verify plate integrity, dot clarity, trapping sequence and job card details.
  • Check dampening solution pH, conductivity, temperature.
  • Assist in achieving correct registration and colour balance.
  • During Production :

  • Conduct periodic inspections of :
  • Colour density
  • Dot gain / TVI
  • Scumming, hickeys, ghosting, picking issues
  • Ink-water balance
  • Set-off, mottle, slur
  • Record sheet-wise observations and escalate abnormal variations.
  • Monitor sheet stability, drying and coating consistency.
  • Ensure correct substrate feeding, side lay, gripper margin and job sequence.
  • 3. In-Process Quality – Gravure (if assigned to Gravure division)

  • Check cylinder surface condition, engraving uniformity and repeat length accuracy.
  • Measure ink viscosity at required intervals using Ford / Zahn cup.
  • Verify doctor blade pressure, angle and wear condition.
  • Observe and report :
  • Drag marks, streaks, pinholes
  • Missing dots, scumming, shade variation
  • Uneven ink transfer
  • Tension fluctuations leading to wrinkles
  • Assist in lamination process checks (if applicable) :
  • Bond strength
  • Lamination uniformity
  • Adhesive coating weight
  • Ensure rewind quality — telescoping, edge alignment, reel hardness.
  • 4. Outgoing Quality (Final QC)

  • Inspect finished goods for :
  • Colour accuracy vs approved proofs
  • Barcode readability, text sharpness
  • Registration consistency
  • Lamination integrity (gravure)
  • Die-cut accuracy (offset)
  • Seal quality in flexible packaging
  • Verify pack count, label accuracy, palletization quality.
  • Document final inspection reports before dispatch.
  • Segregate and report any defective material.
  • 5. Lab Testing Support

  • Conduct basic tests :
  • GSM, thickness, Cobb test
  • Rub / scuff resistance
  • Adhesion (tape test)
  • Viscosity checks
  • Basic peel strength test
  • Maintain the lab logbook, calibration stickers and cleanliness.
  • Notify Senior QA of deviations.
  • 6. Documentation & Reporting

  • Maintain QA checklists, online inspection reports and NCR logs.
  • Assist in data entry for QMS, ERP or Excel-based logs.
  • Maintain sample retention area with correct identification labels.
  • Support monthly quality MIS preparation.
  • Required Skills & Attributes

  • Basic print knowledge (registration, colour variation, print defects).
  • Ability to observe defects and report promptly.
  • Basic testing skills; willingness to learn spectrophotometer / densitometer.
  • Discipline, accuracy, teamwork and cleanliness.
  • Performance Indicators

  • Accuracy of inspection reports
  • Timely detection of defects during process
  • Reduction in rework due to improved vigilance
  • Compliance to SOPs and documentation accuracy
  • Responsiveness during production quality checks
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    Quality Assurance • Maharashtra, India

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