Job Title : Raw Material & Sand Testing Engineer – Foundry Quality Assurance
Department : Quality
Experience Required : 4–7 years in Foundry / Metallurgical Quality Control
Industry : Foundry / ductile iron / Metallurgical
Key Responsibilities :
- Incoming Raw Material Inspection :
- Conduct quality checks for raw materials such as pig iron, CRC scrap, ferroalloys, and other additives.
- Inspect and approve / reject incoming CRC scrap based on chemical and physical parameters.
- Sand Testing and Evaluation :
- Perform regular testing of Green Sand , No Bake Sand , and Neno Sand to ensure conformity to process specifications.
- Evaluate sand parameters such as AFS grain fineness, SiO₂ %, Moisture %, Compactability , and Green Strength .
- Chemical Analysis :
- Analyze and monitor ductile iron parameters including :
- %C (Carbon)
- %Si (Silicon)
- %Mn (Manganese)
- %P (Phosphorus)
- %S (Sulfur)
- %Mg (Magnesium)
- %Al (Aluminum)
- %VM (Volatile Matter)
- Hardness & Mechanical Testing :
- Conduct and evaluate Brinell / Rockwell hardness tests as part of the quality control process.
- Support metallurgical and microstructure evaluation where required.
- Laboratory Standards and Documentation :
- Maintain documentation and test reports as per ISO , NABL , and internal quality standards.
- Ensure all laboratory procedures comply with ISO 9001 , ISO / IEC 17025 and customer audit requirements.
- CML Testing Support :
- Assist in CML (Central Material Lab) testing and analysis for validation of material specifications.
- Audit and Compliance Support :
- Participate in internal and external audits (ISO, NABL, customer audits).
- Prepare, maintain and present relevant audit documents.
Qualifications :
Diploma / B.Sc in Metallurgy, Mechanical Engineering, chemical, chemistry or related field.Minimum 3 years of experience in foundry or material testing lab.Hands-on experience with spectrometers, sand testing equipment , and mechanical testing tools .