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Senior Mechanical Engineer

Jital Solution Private LimitedChennai, IN

1 day ago

Job description

Company : Jital Solution Pvt. Ltd.

Location : India

Industry : Black Soldier Fly Larvae (BSFL) Processing & Sustainable Protein Production

Department : Manufacturing & Operations

Employment Type : Full-time

Salary Package : 7-9 LPA

COMPANY OVERVIEW

Jital Solution Pvt. Ltd. is a pioneering sustainability company that transforms organic waste into high-quality protein-rich animal feed and organic fertilizer using advanced Black Soldier Fly Larvae (BSFL) technology. The company supports the UN Sustainable Development Goals through innovative bioconversion processes that create a circular economy solution for food waste and protein shortages.

POSITION OVERVIEW

We are seeking an experienced Mechanical Engineer to join our team to oversee the installation, operation, maintenance, and optimization of our advanced BSFL processing equipment. The successful candidate will be responsible for managing complex mechanical systems including disc dryers, screw presses, evaporators, and auxiliary processing equipment with capacities ranging from 500 kg / h to 2 tons / h.

ESSENTIAL REQUIREMENTS

Educational Qualifications

Bachelor's degree in Mechanical Engineering from a recognized institution
Master's degree in Mechanical Engineering or related field preferred

Industry Experience (Mandatory)

5-8 years of experience in food processing, pharmaceutical manufacturing, or oil processing industries

Specific experience with thermal processing equipment, drying systems, and oil extraction machinery

Background in Good Manufacturing Practice (GMP) environments strongly preferred

KEY TECHNICAL RESPONSIBILITIES

Equipment Design & Engineering

Design and optimize mechanical systems for BSFL processing including disc dryers with 44m² heating surface area and 34 carbon steel discs

Engineer screw press systems with hardened worm equipment and 15 kW drives for oil extraction processes

Develop specifications for heating systems operating at 0.6MPa working pressure and 380V three-phase power supply

Design and implement proportioning screw systems with double jacket thermal oil heating and frequency transformer control

Process Equipment Management

Oversee operation of steam cookers with hollow screw rotors, adjustable rotation speeds (1-10rpm), and VFD control systems

Manage double screw press systems with conical screws for high pressing efficiency and optimum meal rendering

Supervise disc dryer operations with double-layer disc technology, 148m² total heating area, and jacket heating systems

Control evaporator systems operating under vacuum conditions with falling film technology and PLC automation

Specialized Systems Engineering

Engineer chamber filter press systems with 9.9 m² filter area, hydraulic closure, and eccentric screw pumps

Design and maintain crude oil tank systems with 1.3 m³ capacity, stirrer drives, and pillow plate heating

Implement decanter systems operating at 4000 rpm with separation coefficients of 3100 for sludge separation

Manage HVAC and air handling systems for odor control and environmental compliance

TECHNICAL SPECIFICATIONS EXPERTISE

Material Science & Engineering

Expertise in stainless steel grades (SS304, SS316) for food-grade applications

Knowledge of carbon steel construction (16mm thickness) with stainless steel cladding (3mm) for corrosion resistance

Understanding of wear protection materials including stainless steel U-caps and scraper bars

Experience with propylene filter plates and carborundum hard alloy steel coatings

Process Control & Instrumentation

Programming and operation of Siemens PLC systems with 9" touch panel interfaces

Installation and calibration of PT100 temperature probes for automated process control

Design of level switches, sensors, and automated pumping systems

Implementation of VFD control systems for variable speed operations

Thermal & Fluid Systems

Steam system design including pressure reducing valves, expansion joints, and steam traps

Heat exchanger design with SS304 construction and specific heating areas (14m², 200m²)

Vacuum system engineering with pumps operating at specific flow rates (0.6m³ / h cooling water)

Thermal insulation systems using 80mm Rockwool with TIG welded stainless cladding

MECHANICAL ENGINEERING COMPETENCIES

Core Technical Skills

CAD Software : Proficiency in SolidWorks, AutoCAD, or similar for equipment design and modification

Finite Element Analysis (FEA) : Stress and thermal analysis capabilities

P&ID Development : Creation and interpretation of Piping and Instrumentation Diagrams

Process Flow Design : Development of Process Flow Diagrams for complex manufacturing systems

Specialized Knowledge Areas

Thermodynamics & Fluid Mechanics : Advanced understanding for high-pressure, high-temperature operations

Rotating Equipment : Expertise in pumps, compressors, gearboxes, and motor systems

Food Safety Engineering : Knowledge of HACCP principles and food-grade equipment design

Pressure Vessel Design : Compliance with ASME standards for safe operation

OPERATIONAL RESPONSIBILITIES

Maintenance & Reliability

Develop and implement preventive maintenance programs for complex processing equipment

Manage spare parts inventory including synthetic temperature grease, carbon rings, and mechanical seals

Conduct root cause analysis for equipment failures and implement corrective measures

Ensure equipment uptime targets are met through proactive maintenance strategies

Project Management

Lead installation and commissioning of new equipment with vendor support teams

Coordinate with international suppliers for equipment procurement and technical support

Manage project timelines, budgets, and resources for equipment upgrades and modifications

Oversee installation materials including pipes, valves, and steel sheets for complete plant erection

COMPLIANCE & SAFETY

Regulatory Knowledge

Understanding of food processing regulations and safety standards

Knowledge of pharmaceutical GMP requirements for equipment qualification

Experience with environmental compliance for odor control and waste management systems

Familiarity with pressure equipment regulations and safety protocols

Quality Assurance

Implementation of quality control measures for processing equipment performance

Documentation and record-keeping for all maintenance and modification activities

Ensuring compliance with food safety and quality standards throughout operations

Risk assessment capabilities for mechanical systems and process safety

PERFORMANCE EXPECTATIONS

Operational Metrics

Maintain equipment availability above 95% through effective maintenance planning

Optimize processing capacity to achieve target throughput (500-2000 kg / h depending on equipment)

Reduce energy consumption through process optimization and heat recovery systems

Ensure product quality consistency through precise equipment control

Innovation & Improvement

Identify opportunities for equipment modifications to improve efficiency and reliability

Develop cost-effective solutions for equipment upgrades and process enhancements

Implement Industry 4.0 technologies for predictive maintenance and process monitoring

Contribute to sustainable manufacturing practices and waste reduction initiatives

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Mechanical Engineer • Chennai, IN

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