Staff QC (Plant Lab)-Sewagram Cement Works

Job Purpose

To ensure the Shift activities on quality parameters are working in good condition and maintaining BIS records.

Job Context & Major Challenges

UltraTech Cement Limited has an annual capacity of 116.75 million tonnes. It manufactures and

markets Ordinary Portland Cement, Portland Slag Cement and Portland Pozzalana Cement. It also manufactures ready mix concrete RMC. The Company has 23 integrated plants, 26 grinding units, 7 bulk terminals including one in Sri Lanka and 5 captive jetties which includes significant presence in the Middle East with 2 grinding units and 1 clinkerisation plant in UAE, and 1 grinding unit in Bahrain.

UltraTech Cement is the country largest exporter of cement clinker.

Sewagram Cement Works was commissioned in 2009.

The plant has clinker capacity of 3.6 MTPA and cement capacity of 2.4 MTPA. The Unit has two

captive power plants (CPP) CPP-I with 35 MV and CPP-II with 22.5 MV capacity. The Unit has

mines with reserve of 246.45 MT, a captive jetty, a desalination plant that can filter around 20 lakh

litres of water every day and a bag-making plant. The plant also has an environmental cell which

monitors air and water quality, audits, and conducts marine ecological studies and environmental

studies of mines and nearby villages.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters) Supporting Actions (Max 1325 Characters)

KRA1 Quality Systems- Assist superior in Implementation of ISO, EMS, WCM related activities through involvement of team members in the section to improve productivity & quality standards. Assist Superior in- Identify and execute improvement study and kaizen. Identify & get rectify.Abnormalities. Spillage / leakages. Unsafe conditions / practices. 5S activities. Points emerged in campaigns. Execute implementation plan for Strategic quality projects. Quality improvement objectives. Improvement of WCM objectives & practices. EMS targets. Internal customer rating improvement. ISO system improvement. Statutory compliance. WCM activity boards updating. Model area development. Create awareness in team members. Visual controls development & implementation.

KRA2 XFR & bailne appretus verification Daily own STD sample run XRF & Blaine appertusfor verification for same

Skills Required

Quality Improvement, Wcm, Statutory Compliance, xrf, 5S