Strategic Planning Activities
Core :
- Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, )
- Implement Quality corrections ( Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
- Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centality and parallelity, Gelatin level)
- Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity
- SCADA monitoring for process parameters and take corrective actions in cases of deviation
- Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD / Incharge for decision making.
- 100% SAP entries of Dips and Downtime for that shift
- First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR
- Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects
- 100% Compliance to schedule activities
- Comply of CAPA given to internal & external Customers
- Control excess and short production in order to control inventory & improve DAFOE / OTDIF. Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning.
- Analysis of defects& trippings and taking timely qualitative actions.
- Ensure all the necessary Material for the shift is available
- Communication of quality status to entire team to maintain consistent quality
- Execute uncut camera / laser sensor teaching during colour change
- Shift handover and takeover
- Need to attend Daily / Weekly / Monthly Meetings.
- Working in cross functional Projects.
- Facing Observation audits in shifts
Conduct daily shift opening meeting with team for shift planning
Skills Required
Sap, Cgmp