BSFL Production Lead
Jital Solution Private LimitedIndore, Republic Of India, IN18 days ago
Job descriptionDevelop and execute production schedules to meet customer demand for animal feed products Optimize bioconversion efficiency targeting 50-80% waste reduction and 20% biomass conversion Manage production capacity planning and resource allocation across different production lines Implement lean manufacturing principles to minimize waste and maximize protein yield Coordinate with quality control teams to ensure 60%+ protein content in final products Maintain optimal environmental conditions including temperature (25-30°C), humidity (60-70%), and pH levels Monitor larvae growth rates, feed conversion ratios, and mortality percentages Implement process control systems for automated monitoring and adjustment Ensure proper waste-to-protein conversion ratios and product consistency Manage production data collection and analysis for continuous improvement Ensure final products meet specifications for aquaculture, poultry, and pet food applications Implement quality control protocols for protein content, nutritional value, and safety parameters Manage testing procedures for essential amino acids, calcium, iron, and B-complex vitamins Oversee contamination control and maintain sterile processing environments Coordinate with laboratories for regular product testing and certification Ensure compliance with food safety regulations, FSSAI guidelines, and animal feed standards Maintain documentation for organic certification and sustainable production practices Implement HACCP principles and maintain GMP (Good Manufacturing Practices) Coordinate with regulatory authorities for inspections and compliance audits Manage environmental compliance including waste discharge and emission standards Oversee daily plant operations including production, maintenance, and logistics Manage utility systems including power, water, ventilation, and waste treatment Coordinate preventive maintenance schedules for bioconversion equipment and infrastructure Ensure optimal plant layout for efficient workflow and contamination prevention Manage inventory of organic waste feedstock, processing materials, and finished products Lead multidisciplinary teams including production staff, technicians, quality control personnel, and maintenance workers Provide training on BSFL biology, processing techniques, and safety protocols Conduct performance evaluations and career development planning for team members Foster a culture of continuous improvement and innovation in sustainable production Manage workforce planning and recruitment for specialized biotechnology roles Implement comprehensive safety protocols for biological and chemical hazards Ensure proper use of personal protective equipment and safety training programs Manage waste treatment systems and environmental impact minimization Coordinate emergency response procedures and incident investigation Maintain occupational health standards and worker safety compliance Manage plant budget including operational expenses, capital investments, and cost optimization Monitor key performance indicators including production costs, yield rates, and profitability Implement cost-saving initiatives while maintaining product quality and safety standards Coordinate with procurement teams for raw material sourcing and vendor management Prepare financial reports and variance analysis for management review Stay current with BSFL technology advancements and industry best practices Evaluate and implement new processing technologies and automation systems Collaborate with R&D teams for product development and process improvements Manage technology transfer from pilot scale to commercial production Drive digital transformation initiatives including IoT monitoring and data analytics Coordinate with sales teams to meet customer specifications and delivery schedules Manage customer audits and facility tours for aquaculture, poultry, and pet food clients Maintain relationships with organic waste suppliers and feedstock providers Coordinate with logistics teams for product distribution and supply chain optimization Represent company at industry conferences and sustainability forums Master's degree in Biotechnology, Food Technology, Chemical Engineering, or related field Minimum 8-12 years of experience in manufacturing / processing plant management Previous experience in biotechnology, food processing, or agricultural industries preferred Experience with biological process control and fermentation / bioconversion technologies Knowledge of insect farming, aquaculture feed, or animal nutrition industries advantageous Deep understanding of insect biology, particularly Black Soldier Fly lifecycle and behavior Knowledge of bioconversion processes, organic waste treatment, and sustainable production Experience with biological process optimization and yield improvement techniques Understanding of animal nutrition requirements for aquaculture, poultry, and pet food applications Knowledge of protein extraction, drying, and processing technologies Expertise in production planning, scheduling, and capacity management Experience with process control systems, automation, and monitoring technologies Knowledge of lean manufacturing, Six Sigma, and continuous improvement methodologies Understanding of food safety standards, HACCP, and quality management systems Experience with regulatory compliance and documentation requirements Strong leadership skills with experience managing diverse, technical teams Excellent project management capabilities with ability to handle multiple priorities Financial management skills including budgeting, cost control, and P&L responsibility Change management experience for technology implementation and process improvements Communication skills for stakeholder management and cross-functional collaboration Achieve 95%+ production schedule adherence and on-time delivery Maintain 75-80% waste reduction efficiency and 18-22% biomass conversion rates Ensure 60%+ protein content consistency in final products Achieve production cost targets and yield optimization goals Maintain zero food safety incidents and regulatory compliance violations Achieve customer quality specifications with < Ensure 100% traceability and documentation compliance Maintain environmental compliance with zero discharge violations Achieve zero lost-time accidents and maintain safety incident rates below industry standards Maintain team productivity and engagement scores above 85% Achieve training completion rates of 95% for all safety and technical programs Maintain staff turnover below 10% annually
Job Description : Plant Manager - BSFL Processing Facility
Position Title : Plant Manager
Company : Jital Solution Private Limited
Department : Operations
Location : Dhar, Madhya Pradesh (60 KMs from Indore)
Employment Type : Full-time
Reports To : CEO / Managing Director
Salary Package : 8-10 LPA
Company Overview
Jital Solution Private Limited is a pioneering biotechnology company that harnesses the power of Black Soldier Fly Larvae (BSFL) technology to address two critical global challenges : food waste and protein shortages. Through cutting-edge bioconversion processes, we transform organic waste into high-quality, protein-rich animal feed (60%+ protein) and organic fertilizer, creating a sustainable circular economy model. Our innovative solutions serve the aquaculture, poultry, and pet food industries while promoting marine biodiversity and supporting UN Sustainable Development Goals.
Position Overview
We are seeking an experienced and dynamic Plant Manager to oversee all aspects of our BSFL processing facility operations. The successful candidate will be responsible for managing the complete bioconversion process, from organic waste input to high-value protein output, ensuring optimal production efficiency, quality standards, safety compliance, and environmental sustainability. This role requires expertise in biotechnology processes, manufacturing operations, and sustainable production methodologies.
Key Responsibilities
BSFL Production Management
Bioconversion Process Oversight :
- Manage the complete BSFL lifecycle from egg hatching to larval harvesting and processing
- Oversee breeding unit operations including adult fly mating, egg production, and larvae nursery management
- Monitor and optimize waste pre-processing operations including organic waste sorting, grinding, and formulation
- Ensure proper larvae feeding, growth monitoring, and harvesting at optimal developmental stages
- Supervise post-processing activities including larvae drying, protein extraction, and packaging
Production Planning & Optimization :
Process Control & Monitoring :
Quality Assurance & Compliance
Product Quality Management :
Regulatory Compliance :
Operations & Team Management
Facility Operations :
Team Leadership :
Safety & Environmental Management :
Business Performance & Strategy
Financial Management :
Technology & Innovation :
Customer & Stakeholder Relations :
Required Qualifications
Education & Experience
Technical Competencies
BSFL & Biotechnology Knowledge :
Manufacturing & Process Management :
Leadership & Management :
Key Performance Indicators
Production Metrics :
Quality & Compliance :
2% rejection rates
Team & Safety :
Create a job alert for this search
Production Lead • Indore, Republic Of India, IN
Related jobs
)
- Promoted
Production Unit Lead
GulbrandsenRepublic Of India, IN Gulbrandsen is a global chemical manufacturing company specializing in cost efficient and high-quality chemical solutions for a range of applications.
At Gulbrandsen we are very proud of our excelle...Show moreLast updated: 18 days ago
- Promoted
Production Lead
Ruby Seven Studios, Inc.Cochin, Republic Of India, IN We’re looking for a high-energy Project Manager who thrives at the intersection of organization and creativity.You’ll be the driving force that keeps our teams moving forward — ensuring our artists...Show moreLast updated: 11 days ago
- Promoted
Production Planning Engineer
Numeric TechnologiesNagpur, IN Duration : Permanent - Immediate joiner.You have minimum of 6 + years of SAP ECC 6.SAP PP / IM and integration Knowledge in MM / WH modules in SAP.
You convey good verbal and written communication sk...Show moreLast updated: 23 hours ago
- Promoted
PTC FlexPLM Lead
KMM Technologies, Inc.Nagpur, IN Offshore (India) Position – 1 Resource : .Years of experience implementing FlexPLM for Retail, Footwear and Apparel customers.
Experience with all the following areas : .Retail process maturity and the ...Show moreLast updated: 23 hours ago
- Promoted
Sustainable Production Manager
Jital Solution Private LimitedIndore, Republic Of India, IN Job Description : Plant Manager - BSFL Processing Facility.Jital Solution Private Limited.Dhar, Madhya Pradesh (60 KMs from Indore).
Jital Solution Private Limited.Black Soldier Fly Larvae (BSFL) tec...Show moreLast updated: 18 days ago
- Promoted
Technical Lead
Hayagreeva Consulting Private LimitedNagpur, IN AEM Forms with 5+ years experience.Send your profiles and references to sai.Show moreLast updated: 19 days ago
- Promoted
Team Leader-Production
ConfidentialIndia At FMC, our employees are guided by our purpose : Innovation for Agriculture, Solutions for the Planet.We provide farmers innovative solutions that increase the productivity and resilience of their ...Show moreLast updated: 4 days ago
- Promoted
Business Development - Industrial Automation & Industry 4.0
Aerosapien TechnologiesNagpur, IN We are seeking a dynamic and technically adept Business Development professional to drive sales and partnerships in.The role involves identifying new business opportunities, engaging with customers...Show moreLast updated: 23 hours ago
- Promoted
Senior SAP Consultant
SyntaxNagpur, IN Location : [Add location or mention "Flexible / Remote options if applicable"].Are you ready to contribute your SAP expertise in a responsible role and help global customers transform toward an.SAP ...Show moreLast updated: 11 days ago
- Promoted
Sr PTC FlexPLM Developer / Lead
KMM Technologies, Inc.Nagpur, IN Position Name : Sr PTC FlexPLM Developer / Lead.Work Hours : M-F Working Hours : 9am EST to 2pm US EST.There is an urgent resource need with PTC FlexPLM software implementation experience.Senior Develop...Show moreLast updated: 30+ days ago
- Promoted
Development and Operations
Tradewebnagpur, maharashtra, in Tradeweb is a global leader in electronic trading for rates, credit, equities, and money markets.As financial markets become increasingly interconnected, our technology enables efficient, multi-ass...Show moreLast updated: 21 days ago
- Promoted
Lead
BristleconeNagpur, IN Business Process Lead – Manufacturing (MFG).Bristlecone, a Mahindra company, is a leading supply chain and business analytics advisor, rated by Gartner as one of the top ten system integrators in t...Show moreLast updated: 20 days ago
- Promoted
Industrial Production Lead
Boldrocchi India Pvt LtdChennai, Republic Of India, IN Boldrocchi India Private Limited is a 20 year old subsidiary of Boldrocchi Italy, an industrial boutique offering rotating equipment (process fans, blowers & compressors), air pollution control equ...Show moreLast updated: 8 days ago
- Promoted
Senior BSFL Processing Equipment Engineer
Jital Solution Private LimitedIndore, Republic Of India, IN Black Soldier Fly Larvae (BSFL) Processing & Sustainable Protein Production.Black Soldier Fly Larvae (BSFL) technology.The company supports the UN Sustainable Development Goals through innovative b...Show moreLast updated: 30+ days ago
- Promoted
Staffing Lead (BFSI)
Alp Consulting Ltd.Nagpur, IN Client Relationship Management.Develop and maintain strong relationships with external clients.Ensure client satisfaction throughout the recruitment process and act as the primary point of contact ...Show moreLast updated: 23 hours ago
- Promoted
Production Manager
Triaxa - FZCONagpur, IN Production Manager (Flexible Packaging).Flexible Packaging & Converting.Accommodation from company, visa, medical insurance, relocation cost.
Plan, manage, and supervise daily production operations....Show moreLast updated: 23 hours ago
- Promoted
Senior Production and Manufacturing Leader
Wholsum Foods (Slurrp Farm and Mille)Republic Of India, IN We are looking for a dynamic and hands-on Sr.Manager – Production & Manufacturing to lead operations across our network of co-manufacturing partners.
This role is pivotal to ensuring seamless produc...Show moreLast updated: 30+ days ago
- Promoted
Production Officer
Crystal Crop Protection LimitedNagpur, Maharashtra, India Officer / Senior Officer – Production.Diploma in Chemical Engineering Or Graduate in Science (Chemistry / Pesticides).Agro-Chemical, Pharmaceutical, Specialty Chemical, or Pesticide Industries.Hand...Show moreLast updated: 29 days ago