Division
BAL-Chakan
Department
PM & FE
Level / Grade
EX
Functional Area
Planned Maintenance
(Assembly Shops)
Job Title
Manager (Planned Maintenance-Assembly, Machine Shop )
Reporting
Functional reporting to : Functional Head / Department Head
Background
i) Edu Qualification
Desirable : B.E. Electronics / Electrical Engineering or B.E Mechanical Engineering with hands-on experience in Electronics / Electrical Engineering
ii) Experience
Minimum : 8
Maximum : 13
iii) Age Limit
Minimum : 28
Maximum : 38
Job Role & Responsibilities
Role : Planned Maintenance Manager
Responsibilities :
- Maintenance of Vehicle Assembly, Engine assembly, Machine Shop Equipments
- Conveyer system (Slat & Over Heads, Power & Free conveyers (Vinar, Daifuku)
- Interfacing with Digital systems like MES / IOT
- Good hand on experience in PLC System -Mitsubishi Program, diagnose, and repair Mitsubishi FX & R Series PLCs, ensuring seamless integration with HMIs and SCADA Genesis.
- Automation & Robotics -Fanuc, Yashakawa, Maintenance of Robots, AGV, of different make.
- Maintenance of Vehicle testing dynos with PC based control, VIN Marking Machines & Other equipments in shop
- Expertise in Mechatronics (Mechanical / Pneumatic / Hydraulic)
- Hands on of IOT, SCADA and Andon System
- Participation in commissioning the new machine and planning for regular maintenance
- Reconditioning of machines based on life, capacity, debottlenecking etc.
- Logic modification, Improvements as per production requirements, concept freezing for improvements and executions.
- Good Hands-on experience on Operation & Maintenance of Utilities in plant – Compressed air system, Water Management, UPS systems, Comfort Cooling, Air conditioning Maintenance and Management, chiller, DM / RO Plant, Water Treatment Plant and ETP / STP, AHU, AC systems, Pipelines, Fuel – NG, Petrol, Diesel – Storage & Distribution
- Knowledge of Civil Engineering works and associated utilities project commissioning
- PM System Implementation – TPM Way
Safety & Compliance :
Enforce safety protocols for equipments & shop area, Understanding of the legal applicable norms and compliance.Monitoring equipment parameters / Energy consumption.Team Leadership :
Strong problem-solving, leadership, and cross-functional collaboration abilitiesManage shift schedules to align with production targets and maintenance windows.Budget & Spare Parts Management :
Spares Planning and ControlBudget preparation and execution.Process review & upgradation of the process, SOPs, and OCP.Competency Requirements
Technical / Functional :
Operational and troubleshooting knowledge of PLC, CNC, Robots , Automations Operational & trouble shooting of utilities viz. compressor, chiller, DM / RO Plant, Water Treatment Plant and ETP / STP, AHU, AC systemsEnergy Management using renewable and non-renewable sourcesGreenfield project experienceKnowledge about automotive industry best practices related to Productivity, Quality, Delivery, Cost and Safety.Hands on experience in Utilities (Electrical and Civil)Good experience in design engineering, Installation, Commissioning of equipment & ProjectsGood understanding of all applicable standards / regulations and their applicationWell versed with SAP system.Should be well conversant with ISO 9001,14001 and 18001 / 45001 system. Certified internal auditor of QMS and / or OHSAS system will have added advantage.TPM awarenessCommand over IT tools like Excel, Power Point etc.Worked in Green Field or Brown Field ProjectsBehavioral
Effective communication with teams and seniors.Candidate should be able to work in a dynamic and challenging environment with deliveries on schedule.Willingness to take initiative as per his organizational objectives and KPI.Willing to work in Shift as per requirement.Excellent problem-solving abilitiesLikely sources
Organization example-
Automobile Industry / Auto-component organizations / Manufacturing Industry