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MGR (ME - VEH)

MGR (ME - VEH)

Bajaj Auto Ltdindia, India
9 hours ago
Job description

Division

BAL-Chakan

Department

Manufacturing Engineering

Level / Grade

EX

Functional Area

ME -VEH

Job Title

Manager Manufacturing Engineering – Vehicle assembly

Reporting

Functional reporting to : Div. Mgr / Department Head

Desirable : Engineering Graduate – B.E / B.Tech

ii) Experience

Minimum : 8

Maximum :  15

iii) Age Limit

Minimum : 26

Maximum : 35

Job Role & Responsibilities

  • Primary Responsibilities :

Process designing, assembly readiness - robust process, high repeatability

Lead the team to ensure on-time build of pre-pilot batch, pilot batch and SOP batches.

Identify and close DFA points.

End of Line readiness, proficiency in CAN communication.

Q issues – QSR RFT defects elimination

Trouble shooting of defects using problem solving tools like 7QC tools, Why-Why analysis etc

Capacity generation as and when required in stringent time frame

Assembly related ECR monitoring and implementation.

  • Supplier Engagement

    • Ensure sub-assembly process establishment at supplier ends for new sub-assemblies, with systems, displays of IPO, SOP, Q alerts, Pokayoke check sheets

  • CBU / CKD / PLP process readiness

    • Define packing configuration for new models introduced in export market.

    Define container layout for CBU / CKD / PLP despatches.

    Coordinate with suppliers for new packing material development.

  • Process Optimization

    • Analyze and refine manufacturing processes to meet optimal cost and quality benchmarks, including process engineering, tooling procurement. Lead ECRS activities.

  • Equipment Development

    • Design new machinery and upgrade existing equipment to improve production capabilities, and meet new model requirements.

  • Cost Management Initiatives

    • Conceptualize and lead projects focused on reducing operational costs.

  • Additional Responsibilities :
  • Team Management / Documentation

    • Supervise and mentor a team, providing guidance and support to ensure successful project execution. Ensure documentation readiness (TD, BOM, IPO, etc.)

  • Collaboration

    • Work with cross-functional teams to improve production processes, ensure compliance with safety and quality standards, and implement continuous improvement initiatives.

  • Project Management

    • Proven track record of managing large projects (Material handling automation, MES, PokaYoke, etc. )from inception to completion, ensuring timely and within-budget delivery.

    Competency Requirements

    Technical / Functional :

  • New product development knowledge
  • APQP / DFA / DFM / DFMEA / PFMEA
  • Ability to plan equipment and processes for New products
  • Understanding of Machine balance / Operator balance
  • Lean concepts like VSM / Strategic layout planning / MES / IOT and IOT and digitisation
  • Engine / Vehicle / Machine shop / Paint shop / Press fabrication - in at least one of these must possess a high competency
  • Problem solving approach 8D / Six Sigma / SPC / DOE etc
  • Ability to plan Automation / Semi-automatic and have experience in handling material handling
  • Good knowledge of Product or part where he has experience
  • Engineering drawing study and interpretation
  • Fixture / Gauge design and proving methodology
  • Basic Vehicle manufacturing process & functional knowledge
  • Process & facility planning for vehicle assembly, CKD, SKD etc.
  • Basic automation and interlocks for automated cells
  • Basic pneumatic, hydraulic and PLC systems – functioning and error proofing
  • Knowledge of industry trends in automation and error proofing
  • Basic knowledge of Paint & fabrication processes
  • Material handling- trolley, bins, stand, karakuri
  • Basic quality system; inward system, in process inspection, final inspection, RM checking, WPR, CMM, 3d Scanning, spread sheet. 20 Basic quality systems.
  • Iso 9001, QS- certification. Requirements and knowledge of audits
  • Identification Marking system- punching, dot matrix, laser etching

    • Behavioral

    Ability to work in a fast-paced environment

    Good knowledge of process flow, data and logical interpretation

    Ability to Adapt and Align

    Strong analytical and problem-solving skills, and excellent communication skills.

    Likely sources

    Current or past experience in 2-wheeler OEMs

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    Mgr Me Veh • india, India