Senior Process Design Engineer
Location : Mangalore
Experience : 7-15+ Years
Employment Type : Full-Time
Industry : Oil & Gas
Qualification : B. Tech / M. Tech.
Job Summary :
The candidate should have skilled experience in basic and detailed engineering projects related to Oil & Gas / Refinery / Petrochemical / Fertilizer / Power / Infrastructure and Industrial sectors.
Job Description : PFD P&ID DEVELOPMENT
Data sheets and specifications (equipment and instruments, piping special parts)
Schedules (equipment list, line list, elec. load list)
Inter-Discipline Checks IDC (plot plan, equipment layout, piping model / layout, isometrics,
Data sheets of equipment, packages, and instruments)
Vendor data review for process equipment.
Utility Flow Diagrams (UFDs), Process Safety Diagrams, Material Selection Flow Diagrams
(MSD’s), Pressure and Temperature Diagrams (PTDs) & Utility demand calculation.
Mass Balance and Heat Balance for the process using HYSYS
Checking / preparation of control valves calculation.
Trip logic diagram / control Philosophy
Preparation of “CAUSE AND EFFECT DIAGRAM (BS-132 / BS-131)” for safe plant shutdown.
Material Request for Process Equipment.
Heat Exchanger design & Sizing
Preparing project reports, flow diagrams, layout, equipment specifications, etc
Surge analysis calculation.
Hydraulic analysis for long-distance pipeline
Critical line sizing, hydraulic, and sizing validations.
PUMP DESIGN / SIZING / SELECTION & HYDRAULIC :
(CENTRIFUGAL / RECIPROCATING)
Pumps hydraulic calculations (NPSHA, NPSHR, SHUT OFF, Power requirement) calculation
Pumps hydraulic checks.
FLARE SYSTEM DESIGN :
Complete network design, like Basis for design, Header network, Relief valve or safety valve sizing, Drum sizing, and stack Sizing. (WITH EXAMPLE).
Flare & PSV load summary
Blowdown & Depressurization calculations using Hysys.
Control philosophy
ESD philosophy
Flare load / header size reduction by taking appropriate credits as per API-
Recommendations.
Manage concurrent projects
Software Proficiency :
HTRI
ASPEN HYSYS
Aspen Flare Net
Pipenet (standard and transient model) Guide to PIPENET
Cost Estimation (via Software OR HYSYS)
Senior Engineer • India