Supplier Quality Assurance - Aluminium Forging

Job Overview : Position Name :

Specialist - SQA - Aluminium Forging

Location : RE - HQ

Reporting to : Team Manager

Qualification :

B.E / B. Tech - Mechanical / EEE / ECE / Automobile / Production

Experience : 5 - 10 Years

Required Skillset :

5 to 10 of Experience in supplier quality assurance for Aluminium Forging Parts.

Assuring the Quality of Process, Product being produced at supplier end and validate the final part at plant until final output.

Development of parts as per APQP methodology & as per project milestone deliverables.

Manufacturing feasibility study based on drawing and supplier processes.

Has the ability to handle Non-ferrous forging process. Exposure to Aluminum forging & Nonferrous-Heat treatment process.

Understanding of Non-ferrous forging fail failure modes & in-depth Analysis of issues using DOE & SQC tools for the Line issues & Field failures.

In-depth knowledge in the various nonferrous alloys, Physical properties &metallurgical properties.

Conversant in measuring instruments and hands on experience in programming in CMM, scanning, comtrace, Surface finish tester. Familiar in radiography inspection & initiating actions based on the reports.

Planning and Implementation of Tools, Fixtures, Inspection Gauges / Instruments and POKA YOKE concept design required for manufacturing Process.

Knowledge in material specification finalization, DFM study, Quality Assurance, Quality systems, inspection and PPAP closure.

Quality rating declaration for supplier on monthly basis & joint analysis with the supplier partner for further improvement.

Production trial at supplier end as per PPAP guidelines and ensure SPC , MSA and improving the capability of the process based on the results observed by taking appropriate corrective action.

Effective PPAP audit and identifying the gaps in process, take permanent corrective actions and PSW sign off of new development parts for timely execution of the project.

Periodical Process Audit as per plan and evaluate the supplier’s Quality rating performance on monthly basis. Assessment audit for new supplier & approval process for vendor code creation.

To monitor the incoming rejections and supplier in-house rejections, take necessary actions to reduce the rejection PPM and achieve the targets.

DOL target to be achieved by monitoring the part quality for the respective suppliers.

Preparation of MIS every month, with overall supplier performance through SQAD and present it to the management.

Proficiency in enhancing the process operations, managing Quality activities, streamlining processes / procedures thereby achieving the required quality level in the products.

Communicating and collaborating proactively with external and internal customers to analyse information needs and functional requirements.