Head EMD

Responsibilities

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Electrical Maintenance Management

• Lead maintenance of HT/LT electrical systems, switchyards, transformers, switchgear, motors, MCCs, PCCs, UPS systems, battery banks, drives, and lighting systems.
• Develop and implement preventive, predictive, and condition-based maintenance programs.
• Ensure minimum downtime and rapid restoration during electrical breakdowns.
• Monitor equipment health and implement reliability improvement initiatives.
  
  

Plant Reliability & Asset Management

• Develop strategies to improve equipment availability, reliability, and lifecycle.
• Analyze electrical failures and execute Root Cause Analysis (RCA).
• Drive condition monitoring initiatives including thermography, insulation testing, vibration analysis, and oil analysis.
• Maintain critical spares inventory and optimize maintenance costs.
  
  

Shutdown Planning & Execution

• Plan and execute annual, major, and minor shutdown activities.
• Coordinate with operations, mechanical, instrumentation, and project teams.
• Ensure shutdown schedules are completed within timelines and budgets.
  
  

Safety & Compliance

• Ensure compliance with Electrical Safety Rules, CEA regulations, Factory Act, and applicable statutory requirements.
• Lead electrical safety audits, permit-to-work systems, and lockout-tagout (LOTO) implementation.
• Investigate electrical incidents and implement corrective actions.
• Promote a strong safety culture across the department.
  
  

Team Leadership

• Lead and mentor electrical engineers, supervisors, and technicians.
• Conduct competency assessments and training programs.
• Establish clear KPIs and performance management systems for the team.
  
  

Energy Management

• Monitor energy consumption and identify opportunities for optimization.
• Improve power factor management, demand control, and energy efficiency.
• Support sustainability and cost-reduction initiatives.
  
  

Budget & Cost Control

• Prepare annual maintenance budgets and monitor expenditure.
• Optimize maintenance costs without compromising reliability and safety.
• Manage vendor contracts, AMC activities, and procurement requirements.
  
  

Projects & Continuous Improvement

• Support electrical system upgrades, modernization projects, and commissioning activities.
• Implement best practices in maintenance management and digitalization.
• Drive initiatives related to automation, predictive maintenance, and reliability engineering.
  
  

Qualifications

Educational Qualification

• Diploma / B.E./B.Tech in Electrical Engineering.
• MBA/PGDM preferred.
• 18-25 years of relevant experience in power plants, manufacturing industries, steel, cement, chemicals, or heavy process industries.

Skills Required
oil analysis , thermography , Transformers, Drives, Motors, Energy Management, Ups Systems, Predictive Maintenance, Vibration Analysis, Lighting Systems, Automation, Reliability Engineering, Switchgear