Oversee all quality checkpoints in Welding (MIG/TIG/Spot) and Heavy Fabrication to ensure structural integrity and adherence to blueprints.
Implement robust in-process controls to reduce rework and scrap rates.
Monitor welding parameters consumable quality and welder qualification records (WQR).
Act as the primary point of contact for OEM and Tier-1 customers regarding quality performance.
Lead Root Cause Analysis (RCA) using tools like 8D 5-Why and Fishbone diagrams to resolve customer complaints effectively.
Manage Customer Audits and ensure 100% compliance with customer-specific requirements (CSR).
Maintain and evolve the Quality Management System (ISO 9001 IATF 16949 or ISO 3834).
Lead internal audit programs and ensure the plant is always audit-ready for external certifications.
Drive the documentation process including PPAP APQP and Control Plans.
Manage and mentor a diverse team of quality engineers and inspectors.
Develop and monitor Departmental KPIs (Cost of Poor Quality PPM First Pass Yield).
Collaborate with Production and Supply Chain teams to foster a Quality First culture.
DGM Quality • Chennai, Tamil Nadu, India