MIG Quality Engineer (PDI & Process Quality)

Job Description – MIG Quality Engineer (PDI & Process Quality)

Position Title: MIG Quality Engineer

Department: Quality

Location: Ahmedabad / Jalisana

Experience: 8–10 Years

Industry Preference: Automotive (Chassis / Axle / BIW / Welding)

Reporting To: Quality Manager / Quality Head

Role Objective

To ensure robust process quality and Pre-Dispatch Inspection (PDI) of MIG welding components, ensuring zero-defect delivery to customers and adherence to quality standards.

Key Responsibilities

1. Process Quality Management

- Monitor and control MIG welding process parameters.
- Implement and sustain process control plans (PCP) and PFMEA.
- Conduct in-process inspections.
- Implement corrective & preventive actions (CAPA).
- Perform root cause analysis using 5 Why, Fishbone, etc.

2. PDI (Pre-Dispatch Inspection) Management

- Ensure 100% compliance of PDI before dispatch.
- Develop and maintain PDI checklists.
- Ensure defect-free dispatch.
- Monitor inspection trends and reduce complaints.
- Maintain traceability and inspection records.

3. Customer Quality & Compliance

- Handle customer complaints and warranty issues.
- Lead 8D problem-solving activities.
- Ensure compliance with OEM standards.
- Participate in customer audits.

4. Quality Systems & Documentation

- Maintain Control Plans, PFMEA, inspection reports.
- Ensure compliance with IATF 16949 / ISO standards.
- Support audits.

5. Continuous Improvement

- Drive Kaizen and Poka-Yoke implementation.
- Reduce rejection and rework.
- Improve First Pass Yield (FPY).

6. Coordination & Team Handling

- Coordinate with Production, Maintenance, and PPC.
- Guide quality inspectors.
- Train operators on quality standards.

Key Skills & Competencies

- Strong knowledge of MIG welding processes & defects
- Expertise in PDI systems
- Knowledge of quality tools (7 QC tools, 8D, SPC, MSA)
- Familiarity with OEM standards
- Strong analytical skills

Educational Qualification

B.E. / B.Tech / Diploma in Mechanical / Production Engineering

Key KPIs

- PPM
- Customer Complaints
- First Pass Yield (FPY)
- Rejection & Rework %
- PDI Effectiveness
- Audit Compliance Score

Salary Range (Optional)

7 -8 LPA (depending on experience & company standards)